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ML4125, ML4135, ML8125, ML8135 FAST-ACTING, TWO-POSITION ACTUATORS

63-2567—3

4

INSTALLATION

When Installing this Product...

1.

Read these instructions carefully. Failure to follow them 
could damage the product or cause a hazardous 
condition.

2.

Check the ratings given in the instructions and on the 
product to make sure the product is suitable for your 
application.

3.

Installer must be a trained, experienced service 
technician.

4.

After installation is complete, check out product 
operation as provided in these instructions.

IMPORTANT

All wiring must agree with applicable codes, 
ordinances and regulations.

WARNING

Electrical Power Hazard.
Line voltage can cause death or serious injury
and short equipment circuitry.
Disconnect power supply before installation.

CAUTION

Electrical Shock or Equipment Damage Hazard.
Low voltage can shock individuals or short 
equipment circuitry.
Disconnect power supply before installation.

Location and Mounting

CAUTION

Equipment Damage Hazard.
Tightly securing actuator to damper housing can 
damage actuator.
Mount actuator to allow it to float along its vertical axis.

The actuators are designed to open a damper by driving the 
damper shaft in either clockwise 

 or counterclockwise 

 direction. The actuator housing has two slots on the 

bottom that, with a 205649 Mounting Bracket, secure it flush 
to a damper box (see Fig. 2). When mounted correctly, these 
slots allow the actuator to float without rotating relative to the 
damper shaft.

NOTE:

ML4125, ML4135, ML8125 and ML8135 Actuators 
are shipped in the fully closed position.

Fig. 2. Mounting actuator to damper housing.

NOTE:

 The actuator mounts flush with the damper box.

Preparation

Before mounting the actuator onto the damper shaft, determine 
the damper shaft size (3/8 in. to 1/2 in. [10 mm to 13 mm]).

If damper shaft is 3/8 in. (10 mm) round or square, use part 
number 201391 Shaft Adapter. Place adapter opposite 
set screws (see Fig. 3).

NOTE:

The damper shaft adapter centers a 3/8 in. (10 mm) 
damper shaft in the hub. Failure to use adapter can 
cause mounting screws to loosen. A 1/2 in. (13 mm) 
damper shaft does not require an adapter.

Fig. 3. Using damper shaft adapter for 

3/8 in. (10 mm) damper shafts.

M17519

ENSURE THAT MOUNTING ASSEMBLY PREVENTS ACTUATOR 
ROTATION AND ALLOWS ACTUATOR TO FLOAT ALONG INDICATED 
AXIS.  WHEN TOO TIGHT, THE RESULTING  BINDING CAN DAMAGE 
THE ACTUATOR OR REDUCE TORQUE OUTPUT.

1

1

SHAFT ADAPTER

M2064

Summary of Contents for ML4125

Page 1: ...e range No audible noise during holding Electronic circuitry provides efficient operation while eliminating the need for limit switches Ninety five degree angle of rotation Die cast aluminum housing Housing design allows flush mounting to damper Integral junction box with three conduit openings eliminates need for separate wiring box Direct mounting to 3 8 or 1 2 in round or square shaft ML4125 ML...

Page 2: ...W Holding 0 11A 9W ML8125 Running 15 6 VA Holding 4 VA ML8135 Running 18 VA Holding 8 5 VA Temperature Ratings Ambient 40 F to 130 F 40 C to 55 C Shipping and Storage 40 F to 140 F 40 C to 60 C Humidity Ratings 5 to 95 RH noncondensing Electrical Connections ML4125A B ML4135 ML8125 ML8135 Two color coded 16 in leads includes ground screw ML4125C D 1m appliance cable Three 7 8 in holes for conduit ...

Page 3: ...25 seconds load dependant Spring Close ML4125 ML8125 20 to 25 seconds ML4135 ML8135 15 seconds Design Life at Rated Voltage ML4125 ML8125 80 000 full stroke cycles ML4135 ML8135 60 000 full stroke cycles Environmental Protection Ratings See Table 2 Table 2 Environmental Ratings Approvals See Table 3 Accessories 201391 Shaft Adapter for 3 8 in 10 mm shafts 205649 Mounting Bracket included with the ...

Page 4: ...axis The actuators are designed to open a damper by driving the damper shaft in either clockwise or counterclockwise direction The actuator housing has two slots on the bottom that with a 205649 Mounting Bracket secure it flush to a damper box see Fig 2 When mounted correctly these slots allow the actuator to float without rotating relative to the damper shaft NOTE ML4125 ML4135 ML8125 and ML8135 ...

Page 5: ...aft using minimum 30 lb in maximum 60 lb in torque Use 1 8 in or 3 mm Allen wrench see Specifications for details to tighten set screws Wiring WARNING Electrical Power Hazard Line voltage can cause death or serious injury and short equipment circuitry Disconnect power supply before installation CAUTION Electrical Shock or Equipment Damage Hazard Low voltage can shock individuals or short equipment...

Page 6: ... If the actuator is correctly installed but neither runs nor spring returns replace the actuator ML4125C D 230 Vac model 1 Check damper position 2 Connect 230 Vac to the blue and brown leadwires to drive the damper to the open position The actuator should drive the damper 3 If the actuator does not run remove power for at least two seconds 4 If the actuator spring returns allow it to close entirel...

Page 7: ...Installasjonsinstruks N Installationsinstrukioner SF Asennusohje S Installations Instrukioner E Instrucciones de montaje M11874 ASSEMBLY EINBAU MONTAGE MONTAGGIO MONTAGE MONTERE MONTERING ASENTAMINEN MONTERA MONTAJE D F I NL DK N FIN S E 24 VAC 230 VAC M11876 a b c d M11876 M11875 b a M11881 b a M11882 a b c HEX 4mm MIN 45 lb in 5 1 Nm MAX 60lb in 6 8 Nm A A1 A4 A3 A5 A2 A6 M12030 a b ...

Page 8: ...eywell Honeywell Limited Honeywell Limitée Room 3213 3225 3 Avenue du Bourget Region 1985 Douglas Drive North 35 Dynamic Drive Sun Hung Kai Centre 1140 Brussels 480 Sawgrass Corporate Parkway Golden Valley MN 55422 Scarborough Ontario No 30 Harbour Road Belgium Suite 200 M1V 4Z9 Wanchai Sunrise FL 33325 Hong Kong 24 VAC 230 VAC DISASSEMBLY AUSBAU DÉMONTAGE SMONTAGGIO DEMONTAGE AFMONTERE DEMONTERE ...

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