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35 AND 70 LB-IN. NON-SPRING RETURN DIRECT COUPLED ACTUATORS

63-2209—8

2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the 

TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or 

phone:

1.

Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).

2.

Honeywell Customer Care

1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386

In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.

International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, 

Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

SPECIFICATIONS

Models: 

 See Table 1.

Dimensions: 

See Fig. 1, 1A, and 1B.

Electrical Ratings:

Power Input: 24 Vac ±20%, 50/60 Hz.

Impedance:

2-10 Vdc: 45k ohms.

4-20 mA: 536 ohms.

Power Consumption: See Table 2.

Auxiliary Switch Ratings:

Electrical: Selective NO or NC, not simultaneous.

Pilot Duty: 50 VA, 24 Vac.

Switch Differential: Three angular degree maximum.

Torque Ratings (at Rated Voltages): 

See Table 3.

Actuator Stroke:

Selectable: 45°, 60°, and 90°.

Rotation: Clockwise (cw) and counterclockwise (ccw).

NOTE: Reversing drive rotation of the ML7161 and ML7174 

requires changing the control signal from 2-10 Vdc to 

10-2 Vdc.

Device Weight: 

1.3 lb (0.58 kg).

Actuator Timing for 90° Stroke: 

See Table 4.

Mounting: 

Mounts directly on 3/8 in. to 1/2 in. (10 to 13 mm) 

round or square shaft. Can be mounted with shaft in any 

position with two 1/4 in. (6 mm) 28 NF Allen screws. Mini-

mum Shaft Length Required: 1-3/4 in. (45 mm).

Temperature Ratings:

Ambient: 20°F to 125°F (-18°C to 50°C).

Derated Timing to: -20°F (-29°C).

Shipping and Storage: -20°F to 130°F (-29°C to 54°C).

Humidity Ratings: 5% to 95% RH noncondensing.

Actuator Minimum Design Life: 

See Table 5.

Noise Output: 

45 dBA at 1 meter maximum.

Feedback Potentiometer Ratings:

Electrical Rating (200976A,C Potentiometer): 24 Vac, 50/60 Hz, 

2.25W.

Resistance Output (Resistance Linear as Measured Between 

Terminals R-B):

0 ohms (at 0°, cw stroke).

250 ohms (at 45°, cw stroke).

333 ohms (at 60°, cw stroke).

500 ohms (at 90°, cw stroke).

Environmental Protection Ratings:

NEMA1.

IP54 (ML6161E, ML7161E, ML6174E, ML7174E only).

Approvals:

Underwriter’s Laboratories Inc. Component Recognized: File 

No. E4436; Guide No. XAPX2.

UL94-5V: Meets plenum requirements.

Canadian Standards Association Certified (includes Auxiliary 

Switch).

ML6161E, ML6174E, ML7161E, ML7174E 

only

: CE.

Accessories:

200976A Auxiliary Potentiometer (0 to 500 ohm).

200976C Auxiliary Potentiometer (0 to 2000 ohm).

201052A Auxiliary Switch (one).

201052B Auxiliary Switch (two).

201391 Shaft Adapter (included).

4074ENJ Bag Assembly—includes stop pin, shaft adapter, 

and two minimum-position screws.

4074ENY Bag Assembly—includes stop pin and shaft 

adapter.

4074EVK Short Shaft Extender.

7640QW Metal Enclosure—for attaching conduit to actuator.

T641 Floating Thermostat—for use with seven-minute 

models.

T6984 Floating Thermostat—for use with 90-second and 

seven-minute models.

T7984 Modulating Thermostat—for use with ML7161 or 

ML7174.

Summary of Contents for ML6161 Series

Page 1: ...spdt floating thermostats or two position control systems Two position control requires installation of the 201052B Auxiliary Switch FEATURES Selectable 45 60 or 90 stroke in both clockwise cw or counterclockwise ccw directions 0 to 30 minimum position adjustment cw or ccw direction on all models Magnetic coupling eliminates the need for mechanical stops Two field addable auxiliary switches Auxili...

Page 2: ...58 kg Actuator Timing for 90 Stroke See Table 4 Mounting Mounts directly on 3 8 in to 1 2 in 10 to 13 mm round or square shaft Can be mounted with shaft in any position with two 1 4 in 6 mm 28 NF Allen screws Mini mum Shaft Length Required 1 3 4 in 45 mm Temperature Ratings Ambient 20 F to 125 F 18 C to 50 C Derated Timing to 20 F 29 C Shipping and Storage 20 F to 130 F 29 C to 54 C Humidity Ratin...

Page 3: ...Linkage 61 Floating Control 71 4 20 mA 2 10 Vdc Control 61 35 lb in 4 Nm Non Spring Return 74 70 lb in 8 Nm Non Spring Return A Includes output for feedback potentiometer B Standard includes minimum position setscrews C Includes output for feedback potentiometer and cover with conduit connections D Includes cover with conduit connections E Standard with European ratings 1 Standard 2 Includes declu...

Page 4: ...IRECT COUPLED ACTUATORS 63 2209 8 4 Fig 1B Approximate dimensions of ML6161C D and ML6174C D DCA in in mm M18018 5 7 8 149 1 13 16 46 1 25 3 5 8 92 1 13 16 46 3 IN 76 MM MINIMUM SPACING REQUIRED FOR REMOVING CONDUIT COVER 3 3 4 95 7 8 22 ...

Page 5: ... designed to open a damper or valve by driving the shaft in either the clockwise cw or counterclockwise ccw direction The actuator has a mounting tab on the bottom that secures it to a damper box or valve linkage When mounted correctly this tab allows the actuator to float without rotating relative to the shaft The tab is sized for 1 4 in screw or pin not included CAUTION Equipment Damage Hazard T...

Page 6: ...gle of the damper opening is either 45 or 60 close the actuator using the manual declutch a Disengage the hub using the declutch lever see Manual Operation Declutch section b Rotate the hub until the actuator gear train passes the proper 45 or 60 setting Do not insert the pin until after the actuator passes this point c Release the declutch lever NOTE Dampers with 90 stroke do not require the rang...

Page 7: ...ng 7 If resistance is met before the setscrew is fully inserted stop and review the initial setup procedures as detailed in steps 1 through 3 8 Determine the angle of minimum position required for the application With the setscrew fully inserted the minimum position is 30 With the setscrew fully out the minimum position is 0 9 Using the conversion of approximately 1 7 angular degrees per turn of t...

Page 8: ... ends if necessary and connect to the CW COM and CCW terminals using Fig 11 through 14 Fig 16 through 20 or the control manufacturer instructions 5 Apply power to the actuator 6 After operational checkout replace the cover by reversing the procedure outlined in step 1 Fig 10 Conduit cover for ML6161C D and ML6174C D DCA Fig 11 ML6161 or ML6174 used with T87F in heating only or cooling only applica...

Page 9: ...or body and the bracket is aligned over the screw hole 4 Insert the screw provided into the hole and fasten securely IMPORTANT Failure to follow the calibration procedures can result in improper resistance values at desired stroke Fig 15 ML6161A C ML6174A C with field addable potentiometer To Calibrate the 200976A C IMPORTANT Remove the range stop pins and minimum position setscrews prior to calib...

Page 10: ...all thermostats The T641 is a mercury bulb floating control type thermostat designed for use with the seven minute model on pressure dependent systems see Fig 16 and 17 The T6984 is an electronic floating control thermostat designed for use with the 90 second and seven minute models see Fig 18 Fig 16 T641A controlling ML6161 or M6174 Actuator Fig 17 Minimum position set with auxiliary switch conta...

Page 11: ...llel Make certain the total connected load does not exceed the current capacity of the input signal source CURRENT INPUT 4 TO 20 MA When using a current controller such as the W7600 wire the ML7161 ML7174 voltage input terminals Vdc and in parallel Use a bridging resistor in parallel with the 4 to 20 mA signal See Fig 20 for resistor values NOTE The actuator has 45 000 ohm impedance Fig 19 Spdt co...

Page 12: ...of the thermostat higher to determine if the wiring is correct 4 If no movement is observed check for the presence of 24 volts 5 If using the T641 Thermostat check that 24 volts are present between terminals C and Y during a call for cooling With proper wiring and 24 volts present the actuator should operate correctly 6 If not replace the actuator ML7161 ML7174 Check input impedance on the actuato...

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