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63-2483—2

4

ML6185

SPECIFICATIONS  •  INSTALLATION

DEVICE WEIGHT: 4.0 lb (1.82 kg).
NOISE RATING: (Driving only) 45 dBA maximum at

0.9m.

SPRING ROTATION: Clockwise (cw); counterclockwise

(ccw) by reverse mounting.

POSITION INDICATOR: Mounted on actuator hub.
ACTUATOR DESIGN LIFE:

Full Stroke Cycles: 60,000.
Repositions: 1,500,000.
Spring Return Cycles: 7,500.

APPROVALS:

UL94-5V: (Enclosure) Plenum rating.

UL873: (Line voltage auxiliary switches).
CSA: FILE NUMBER E4436, Guide Number XAPX.

ENVIRONMENTAL PROTECTION RATINGS: NEMA1

standard with damper shaft in horizontal position.

MOUNTING TAB: For use with Universal mounting bracket.
ACCESSORIES:

205820A 3-Point Mounting Kit.
205830A Crank-Arm Accessory.
205753 Hub Sleeve, 3/8 in.
205758 Hub Sleeve, 5/8 in.

Installation

WHEN INSTALLING THIS PRODUCT…

1. Read these instructions carefully. Failure to follow

them could damage the product or cause a hazardous
condition.

2. Check the ratings and description given in this specifi-

cation to make sure the product is suitable for your application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product op-

eration as provided in these instructions.

CAUTION

1. Disconnect power before installation to prevent

electrical shock or equipment damage.

2. Never turn motor output hub by hand or with a

wrench.

3. Do not install actuator in areas with acid fumes

or other deteriorating vapors that might attack
the metal parts of the actuator.

4. Do not install actuator in areas with escaping

gas or other explosive vapors that could be
ignited by a spark from the actuator or attached
accessories.

LOCATION

Install the actuator in any location free from acid fumes or

other deteriorating vapors that might attack the metal parts of
the actuator. Make sure the location is not subject to escaping
gas or other explosive vapors that could accidentally be
ignited by a spark from the actuator or its attached parts.

Install the actuator in a location that allows enough clear-

ance for mounting accessories and for servicing.

MOUNTING

The ML6185 Direct Coupled Actuator is designed to

operate a damper by driving the damper shaft either
cw

or ccw

depending on damper design. All

actuators are shipped in the fully closed position.

The ML6185 Direct Coupled Actuator is designed for

single-point mounting when using an adapter bracket. Single-
point mounting is typically used when the actuator is mounted
on the damper frame.

A mounting bracket (see Fig. 1) is provided with some

models to aid in installing the actuator. The bracket can be
bent to any shape to support the actuator at the correct
height.

The ML6185 Direct Coupled Actuator can also be three-

point mounted using the two front gear housing slots and
the adapter bracket. Secure two screws through the two
front gear housing slots and position the adapter bracket to
secure the rear of the actuator. Three point mounting is used
for foot mounting the actuator or internally mounting the
actuator in the duct, when direct shaft coupling is not
possible.

CAUTION

Do not use the actuator as a shaft bearing. The
actuator must be used only to supply rotational
torque. To prevent damage to the actuator, avoid
any side loads to the actuator output coupling
bearings.

PREPARATION

Before installing the ML6185 on the damper shaft,

determine the opening direction of the damper shaft to
determine the correct spring return rotation and correctly
connect the wiring. The ML6185 can be mounted to pro-
vide clockwise or counterclockwise spring return. Reverse
the actuator, if necessary, to provide the desired spring
action.

INSTALLATION
Installing the Actuator and Mounting Bracket (Single
Point Mounting)

When the direction of the damper shaft rotation is deter-

mined (either cw           or ccw          ), proceed as follows:

1. Place the ML6185 Direct Coupled Actuator over the

damper shaft.

2. Position the actuator for best access to the actuator

damper shaft locking screw.

3. Install the mounting bracket (see Fig. 2) and adjust it

to support the actuator at the correct height. Mark the screw
holes for installing the mounting bracket on the damper
housing.

Summary of Contents for ML6185

Page 1: ...onindicationinclosed looptem perature control applications Removablesplinedoutputhubpermitspremounting ofthehubonthedampershaft providinginstallation flexibility Reversible mounting allows actuator to be used for either clockwise cw or counterclockwise ccw spring rotation Designedforbothsingle pointandthree pointmount ing providing installation flexibility Availablewithorwithoutatime outfeature Mo...

Page 2: ...z 120 seconds at 50 Hz Spring Return Timing 10 seconds minimum per 90 at 72 F no load 30 seconds maximum per 90 at 72 F at rated load 5 minutes maximum at 30 F at rated load AMBIENT TEMPERATURE RANGE 30 F to 140 F 35 C to 60 C STORAGE TEMPERATURE 30 F to 150 F 35 C to 65 C HUMIDITY 5to95 percentrelativehumidity noncondensing MOUNTING Mounts directly on horizontal 3 8 in to 5 8 in 12 to 16 mm round...

Page 3: ... in in mm M8257 135o 15o 1 3 32 28 1 13 32 36 5 16 8 13 32 10 10 13 32 264 3 4 19 1 5 8 41 1 13 32 36 4 13 32 112 3 8 10 CLEARANCE REQUIRED FOR SPLINED HUB MOUNTING 1 5 32 29 3 1 2 89 13 64 5 MOUNTING BRACKET 1 2 13 1 9 32 32 3 15 16 100 23 32 18 8 9 32 210 3 29 32 99 1 21 32 42 1 5 8 41 3 29 32 99 3 1 16 79 1 17 32 39 6 25 32 173 ...

Page 4: ...n that allows enough clear ance for mounting accessories and for servicing MOUNTING The ML6185 Direct Coupled Actuator is designed to operate a damper by driving the damper shaft either cw or ccw depending on damper design All actuators are shipped in the fully closed position The ML6185 Direct Coupled Actuator is designed for single pointmountingwhenusinganadapterbracket Single pointmountingistyp...

Page 5: ...ar Most ML6185 Actuators are shipped with a 1 2 in hub sleeve For field use several hub sleeve sizes are available See the Accessories listing in the Specifications section Shaft sizes are stamped on the sleeves The ML6185 Direct Coupled Actuator can be mounted directly on the motor shaft with the actuator in any position when the actuator housing is parallel with the damper housing or frame See F...

Page 6: ... are shown in Fig 4 through 7 30 30 0 60 60 90 M7230A INDICATOR DETENTS 1 1 COUNTER CLOCKWISE SPRING ROTATION ARROW Fig 4 ML6185 Actuator mounted for counterclockwise spring rotation with the output hub inside the actuator NOTE NEMA rating applies only with damper shaft in the horizontal position ...

Page 7: ...7 63 2483 2 ML6185 INSTALLATION Fig 5 Standard direct coupled mounting of ML6185 to a damper with counterclockwise spring rotation 500 5 0 0 30 30 60 60 90 M7229 ...

Page 8: ...ith a water seal in the conduit opening When conduit is needed remove the seal before routing the cable ML6185 models with Factory mounted Auxiliary Switches See Fig 9 ML6185C F models have two nonadjustable line volt age rated spdt auxiliary switches with switches factory set to make common to normally open at 12 and 82 rotation from the counterclockwise stop See Fig 9 IMPORTANT Actuators driving...

Page 9: ... to provide 7500 springreturns therefore theactuatorcanbeunpowered daily for night shutdown control However rapidly cycling the actuator by removing control voltage will lead to premature spring failure Operation L1 HOT L2 1 1 BLUE YELLOW RED BLACK ML6185 BLUE YELLOW RED BLACK ML6185 M7225A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONTROLLER CONTROLLER R B W R B W ...

Page 10: ...NDICATOR START POSITIONS FULLY CLOCKWISE SPRING RETURN INDICATOR START POSITIONS DRIVE CLOCKWISE TO CLOSE REVERSE ACTING DRIVE COUNTERCLOCKWISE TO CLOSE REVERSE ACTING DRIVE COUNTERCLOCKWISE TO OPEN DIRECT ACTING DRIVE CLOCKWISE TO OPEN DIRECT ACTING M7235 DETENT IN INSERT DETENT IN INSERT DETENT IN INSERT DETENT IN INSERT POINTER AT 90 POINTER AT 90 POINTER AT 0 POINTER AT 0 M7235B ...

Page 11: ...tuator spring is fully wound and locked by applying power for at least 100 seconds 4 Connect 24 Vac to the appropriate leadwires red to blue or red to yellow to move the damper to the opposite position The ML6185 should drive the damper 5 If the actuator does not run verify that the actuator is properly installed for either cw or ccw rotation 6 If the actuator operates in the opposite direction th...

Page 12: ...rol Home and Building Control Helping You Control Your World Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in U S A QUALITY IS KEY ...

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