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ML6194, ML6294 NON-SPRING RETURN DIRECT COUPLED ACTUATORS

7

63-2511—1

Fig. 9. ML6294D,F typical wiring diagram.

The ML6194/ML6294 has a plastic housing with two tapped 

holes for 1/2 in. (13 mm) conduit fittings.

ML6194 and ML6294 Models with Factory-

mounted Auxiliary Switches (see Fig. 10)

ML6194C,F and ML6294C,F models have two nonadjustable 

low voltage rated spdt auxiliary switches that are factory set to 

make common to normally open at 12° and 82° rotation from 

closed (counterclockwise). See Fig. 10.

Fig. 10. ML6194C,F and ML6294 Actuator wiring for 

auxiliary switches.

ML6194 and ML6294 Wiring for Common 

Transformer

Fig. 11 through 13 show typical wiring for ML6194 and 

ML6294 Non-Spring Return DCA using a common 

transformer.

Fig. 11. Common transformer with two controller outputs 

and two ML6194A,C or ML6294A,C Actuators.

Fig. 12. Common transformer with two controller outputs 

and two ML6194D,F or ML6294D,F Actuators.

OPERATION

The ML6194 and ML6294 Non-Spring Return DCA are 

designed to be used in ventilating and air conditioning 

installations to operate dampers, ventilation flaps, and louvers 

requiring up to 300 lb-in. torque.

The ML6194 and ML6294 Non-Spring Return DCA are 

operated by an spdt floating controller. When using an spdt 

floating controller, actuator is driven toward fully open 

(clockwise) position when controller makes B contact and 

toward fully closed (counterclockwise) position when 

controller makes W contact. It stops when neither contact is 

made.

L1 

(HOT)

L2

1

1

2

2

3

3

MOTOR

TIME OUT

24 VAC

B

BLUE

W

YELLOW

T2

RED

T1

BLACK

ML6294

M11280A

POWER SUPPLY.  PROVIDE DISCONNECT MEANS AND 

OVERLOAD PROTECTION AS REQUIRED.

TIME-OUT FUNCTION AVAILABLE WITH ML6294D,F MODELS.

500 OHM POTENTIOMETER.

ORANGE (OPEN)

TAN

GREEN (CLOSED)

CONTROLLER

12 

82 

M7877A

COMMON

COMMON

NO

NO

NC

NC

WHITE/RED

WHITE/BLUE
WHITE/YELLOW
BLACK/RED

BLACK/BLUE

BLACK/YELLOW

INTERNAL

AUXILIARY

SWITCH

3A, 24 VAC

SWITCHES SHOWN AT ACTUATOR (CCW)

CLOSED POSITION.

L1 

(HOT)

L2

1

1

BLACK

BLACK

ML6194A,C

ML6294A,C

ML6194A,C

ML6294A,C

M11277A 

POWER SUPPLY.  PROVIDE DISCONNECT MEANS 

AND OVERLOAD PROTECTION AS REQUIRED.

CONTROLLER

CONTROLLER

BLUE

YELLOW

BLUE

YELLOW

L1 

(HOT)

L2

1

1

RED
BLACK

RED

BLACK

ML6194D,F

ML6294D,F

ML6194D,F

ML6294D,F

M11278A

POWER SUPPLY.  PROVIDE DISCONNECT MEANS 

AND OVERLOAD PROTECTION AS REQUIRED.

CONTROLLER

CONTROLLER

BLUE

YELLOW

BLUE

YELLOW

Summary of Contents for ML6194

Page 1: ...fts with appropriate insert All models shipped with 1 in insert 300 lb in 34 N m torque Magnetic coupling eliminates need for mechanical stops or limit switch adjustments by limiting stall torque which is dependent on temperature Nominal stall torque at room temperature of 68 F 20 C is 410 lb in 95 stroke provides necessary compression of rubber neoprene gaskets commonly used on 90 low leakage dam...

Page 2: ...Hz Power Consumption ML6194A C ML6294A C 5 VA at 24 Vac ML6194D F ML6294D F 6 VA at 24 Vac Auxiliary Switch Ratings 24 Vac 3 AFL 18 ALR 1A Pilot Duty Feedback Resistor ML6294 only 500 ohm linear potentiometer Cable Ratings Control Standard models include nonplenum UL CSA rated 30V 140 F 60 C 20 gauge cable Auxiliary Switch UL CSA rated 300V 194 F 90 C 18 gauge cable Conduit Fittings Plastic housin...

Page 3: ...hub sizes Dimensions See Fig 2 Fig 2 Approximate dimensions of ML6194 ML6294 Non Spring Return DCA and mounting bracket in in mm 9 32 7 3 PLACES 1 17 32 39 3 3 32 79 4 102 7 16 11 1 1 4 32 7 11 16 196 8 7 16 215 36 914 1 2 12 5 8 17 13 32 10 1 2 13 3 4 19 7 8 22 1 25 3 5 32 80 1 2 13 1 2 13 1 11 16 43 2 1 2 63 3 5 16 84 4 1 2 114 5 127 6 152 1 4 6 1 1 REMOVABLE RETAINING RING FOR HUB SLEEVE REMOVA...

Page 4: ...ion will damage the actuator 1 Deteriorating vapors and acid fumes can damage actuator metal parts 2 Install actuator in areas free of acid fumes and other deteriorating vapors 3 Turning motor output hub by hand or wrench can damage internal gears 4 Ensure declutch button is depressed while manually turning hub Mounting The ML6194 ML6294 Non Spring Return DCA is designed with removable hub inserts...

Page 5: ... 2 Position actuator for best access to actuator shaft locking screw 3 Install mounting bracket see Fig 2 and adjust it to center mounting bracket tab in actuator slot Mark screw holes for installing mounting bracket on housing 4 Remove mounting bracket and actuator 5 Drill mounting holes for screws screws not provided 6 Place actuator and mounting bracket back into position over shaft and install...

Page 6: ...on See Fig 6 through 9 for typical wiring diagrams Fig 6 ML6194A C typical wiring diagram Fig 7 ML6194D F typical wiring diagram Fig 8 ML6294A C typical wiring diagram M11273A MOUNTING BRACKET TO JUNCTION BOX UP TO 3 FT AWAY 30 30 0 60 60 90 L1 HOT L2 1 1 MOTOR 24 VAC B BLUE W YELLOW T2 BLACK ML6194A C M11283A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONTROLLER L1 ...

Page 7: ...tilation flaps and louvers requiring up to 300 lb in torque The ML6194 and ML6294 Non Spring Return DCA are operated by an spdt floating controller When using an spdt floating controller actuator is driven toward fully open clockwise position when controller makes B contact and toward fully closed counterclockwise position when controller makes W contact It stops when neither contact is made L1 HO...

Page 8: ...ould stop TROUBLESHOOTING If actuator does not drive travel full stroke or operate properly during checkout perform following troubleshooting procedure before replacing actuator 1 Check actuator label to make sure proper power and control signal requirements are met 2 When actuator should be driving check for 24 Vac at actuator wires a Black T1 and yellow W or blue B b Black T1 and red T2 3 If vol...

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