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ML6425, ML7425 SPRING RETURN ELECTRIC LINEAR VALVE ACTUATORS

3

63-2516—04

Table 1. Close-off Ratings for ML6425, ML7425 Electric Linear Valve Actuators and Honeywell Valves (psi).

a

Represents maximum pressure difference between the outlet and either of the two inlets.

b

Do not exceed 100 psi with V5011G valves used in steam applications.

Fig. 1. Approximate Dimensions of ML6425, ML7425 

Electric Linear Valve Actuator in in. (mm).

INSTALLATION

When Installing this Product...

1.

Read instructions carefully. Failure to follow them could 

damage the product or cause a hazardous condition.

2.

Check ratings and description given in the specifications 

to make sure the product is suitable for your application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can shock individuals or short equipment circuitry.

Disconnect power supply before installation.

Location

Install the actuator in a location that allows enough clearance 

for mounting accessories and for servicing.

CAUTION

Equipment Damage Hazard.

Can damage actuator due to condensation or a 

valve gland leak.

Install the actuator in a position above horizontal.

Mounting

1.

Place the actuator on the valve with the U-bolt around 

the valve collar (Refer to Fig. 2).

2.

Place the U-bolt against the valve collar and secure the 

actuator to the valve by turning each U-bolt nut 

clockwise. To assure even pressure on the collar, first 

tighten the nuts finger-tight and then alternate turning 

each U-bolt nut until both are snug.

3.

Push aside the stem button retaining clip and hold

(Refer to Fig. 3).

4.

Lift valve stem until the head of the valve stem button is 

inside the large slot of the stem button retaining clip on 

the actuator.

5.

Release the stem button retaining clip to secure the stem 

button. Check to make certain the stem button is secured 

by the retaining clip.

6.

Remove the cover from the actuator using a Phillips or 

crosspoint screwdriver (Refer to Fig. 4).

CAUTION

Personal Injury Hazard.

Manual spring handle under tension can turn 

quickly when lifted, pinching fingers between 

handle and plastic casing.

Use a screwdriver to lift and release manual spring 

handle (Refer to Fig. 5).

7.

Remove the manual spring handle retaining clip, and lift 

and release the handle (Refer to Fig. 5). The easiest way 

to perform this operation safely is to:

a. Remove the retaining clip.

b. Wedge a small, flat-bladed screwdriver under the 

manual spring handle and pry up the handle 

(Refer to Fig. 5).

Type

Valve

1/2 in.

3/4 in.

1 in.

1-1/4 in. 1-1/2 in.

2 in.

2-1/2 in.

3 in.

Flange

V5011A

28

16

V3350/ 3351/ 3450/ 3451

21

14

V5013B, C; V3360/ 3361/ 3460/ 3461

21

a

14

a

NPT

V5011F, G

150

b

150

b

150

b

134

b

77

49

28

16

V5011H, J

150

150

150

145

V5011N1xxx, V5011N3xxx, V5013N

230

230

163

104

67

37

V5011N2xxx

100

100

100

100

67

37

V5013F

150

150

150

126

77

49

5-5/15 
(135)

6-5/16 
(161)

x

2-11/16 (67)

14-5/16 (364)
MINIMUM
CLEARANCE

11-1/4
(284)

7-5/8
(192)

M7892A

1/2 (13) FPT

YOKE 
DIAMETER
1-3/8 (35)

Summary of Contents for ML6425 Series

Page 1: ...l valves in heating ventilating and air conditioning HVAC applications An internal selector plug can be used to reverse the direction of action FEATURES ML6425 and ML7425 Accurate valve positioning Quick and easy installation No separate linkage required On power failure ML6425A and ML7425A drive valve stem down ML6425B and ML7425B draw valve stem up Conduit connector is standard No adjustments re...

Page 2: ... Vac Signal Source Output Resistance 1 kOhm maximum Signal Load 1 mA maximum Signal Inputs Supply Voltage Between Terminals ML6425 B and 24 Vac Drive valve stem down W and 24 Vac Draw valve stem up ML7425 0 to 10 Vdc or 2 to 10 Vdc Stem Force 135 lbf 600 N Actuator Stroke 3 4 in 19 mm Actuator Run Time at 60 Hz 90 seconds Spring Return Time 12 seconds Temperature Ranges Ambient 14 to 122 F 10 to 5...

Page 3: ...e the actuator to the valve by turning each U bolt nut clockwise To assure even pressure on the collar first tighten the nuts finger tight and then alternate turning each U bolt nut until both are snug 3 Push aside the stem button retaining clip and hold Refer to Fig 3 4 Lift valve stem until the head of the valve stem button is inside the large slot of the stem button retaining clip on the actuat...

Page 4: ...r must correspond with the power supply and actuator characteristics Refer to Figures 6 through 13 for connection information and typical wiring hookups 1 Feed power and control wires through the conduit connector located on the bottom of the actuator case See Fig 6 CAUTION Equipment Damage Hazard Conduit connection or removal can break an unsupported connector When removing or attaching conduit u...

Page 5: ...F THE POTENTIOMETER ACCESSORY KITS MOTOR OPEN SIGNAL DRAWS VALVE STEM UPWARDS MOTOR CLOSE SIGNAL DRIVES VALVE STEM DOWNWARDS 1 2 3 4 T6984 FLOATING CONTROLLER M25446 MOTOR OPEN MOTOR CLOSE COMMON 24 Vac POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED TS MUST BE POWERED OR THE ACTUATOR WILL SPRING RETURN ML7425A B WIRING STRIP F Ð T2 T1 O1 O2 TS 1 2 2 10 Vdc OUTPUT T7984 2...

Page 6: ...G STRIP F T2 T1 O1 O2 TS 1 1 2 2 3 3 4 5 6 ML7425 T775 WITH 2 10 VDC OUTPUT SINGLE TRANSFORMER 40 VA 24 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED M7895 SENSOR L1 HOT L2 1 1 WIRING STRIP F T2 T1 O1 O2 TS 1 1 2 2 3 3 4 5 6 L1 HOT L2 1 ML7425 T775 WITH 4 20 MA OUTPUT DUAL TRANSFORMERS POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED M7896 5...

Page 7: ... back side of the printed circuit board Refer to Fig 15 for location of the selector plugs Signal Input Failure Using selector plug W1 the actuator can be set to run to one of three positions in event of a signal failure 0 Actuator position corresponds with 0 or 2 Vdc signal 50 Actuator stem in mid position 100 Actuator position according to 10 Vdc signal NOTE W1 is factory set at the mid position...

Page 8: ...ower to the appropriate leadwires to move the valve 4 If the actuator does not move make sure the actuator is properly installed wired 5 If the actuator installation and wiring are both correct and the actuator does not run replace the actuator Controller Checkout 1 Adjust the setpoint of the controller to call for opening the valve Observe the actuator 2 If the valve is closed it should begin to ...

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