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ML7421A,B ELECTRIC LINEAR VALVE ACTUATOR

63-2517—1

7

Actuator Override

The converter output signal override function can be used in
freeze protection or similar applications. It forces the actuator
to a specific position, overriding the control signal. To exercise
this function, disconnect the 24 Vac common from the
actuator (T2) and connect it to Terminal O1 or O2. Connecting
to Terminal O1 fully extends the actuator stem (bottom stem
position). Connecting to Terminal O2 fully retracts the actuator
stem (upper stem position).

The control signal (+) is ignored when the override signal is
applied to Terminal O1 or O2. This override can be achieved
with a switch or relay. See Fig. 12.

Fig. 12. Connections for overriding the control signal to

drive the actuator to a specific position.

Direction of Action

The direction of action can be changed by repositioning the
Selector Switch S1 on the component side of the printed
circuit board (see Fig. 11) for the 0 to 10 Vdc models only
(ML7421A1024 and ML7421B1015). It is factory set so the
stem extends (bottom stem position) at increasing signal and
retracts (upper stem position) at decreasing signal.

The 2 to 10 Vdc models (ML7421A1008 or ML7421B1007) are
not furnished with a selector switch. Reverse the operation of
these actuators by reversing the signal from the controller.

WIRING
STRIP

T1

T2

+

O1

O2

R1

W1

B1

1

L1 
(HOT)

L2

+

OUTPUT

ML7421A,B

2

POWER SUPPLY. PROVIDE DISCONNECT MEANS 
AND OVERLOAD PROTECTION AS REQUIRED.

0 TO 10 OR 2 TO 10 VDC CONTROL SIGNAL 
(DEPENDING ON ACTUATOR MODEL).

SEE OVERRIDE SECTION FOR DETAILS ON
OVERRIDE OPERATION.

1

2

3

3

M6751-1

SP3T
OVERRIDE 
SWITCH

CHECKOUT

The ML7421 Electric Linear Valve Actuator can be checked
out either directly or using a controller.

Direct Checkout

A

Mount the actuator for the required application.

B

Check the valve position and make sure that 24 Vac is
correctly applied to the actuator.

C

Apply the control signal to the appropriate leadwires to
move the valve in the required direction.

D

If the actuator does not move, make sure the actuator
is properly installed.

E

If the actuator is correctly installed and still does not
run, replace the actuator.

Controller Checkout

A

Adjust the setpoint of the controller to call for opening
or closing the valve. Observe the actuator.

B

If the valve is closed, it should begin to open.

C

If the valve remains closed, move the setpoint further
toward the open setting.

D

If the valve still does not move, check for 24 Vac in the
actuator power input.

E

If 24 Vac is present and the actuator does not operate,
reverse the controller leadwires to determine if the
device is miswired.

F

If the wiring is correct, 24 Vac is present on the power
input terminals and the actuator does not run, replace
the actuator.

Summary of Contents for ML7421A

Page 1: ...andard Honeywell valves in heating ventilating and air conditioning HVAC applications FEATURES Quick and easy installation No separate linkage required 3 4 in 20 mm stroke on ML7421A 1 1 2 in 38 mm stroke on ML7421B No adjustments required Accurate valve positioning Low power consumption High close off ratings Force limiting end switches Manual operator Synchronous motor Corrosion resistant design...

Page 2: ...to 10 Vdc or 0 to 135 ohm 3 4 20 95 ML7421A1024 0 to 10 Vdc 3 4 20 95 ML7421B1007 2 to 10 Vdc or 0 to 135 ohm 1 1 2 38 175 ML7421B1015 0 to 10 Vdc 1 1 2 38 175 Electrical Ratings Power Input 24 Vac 10 15 60 Hz Power Consumption 12 VA maximum at 24 Vac Stem Force 405 lbf 1800N Ambient Temperature Range 14 F to 122 F 10 C to 50 C Storage Temperature Range 40 F to 158 F 40 C to 70 C Humidity 5 to 95 ...

Page 3: ...IAMETER 1 3 8 35 KNOCKOUTS 2 7 8 22 YOKE DIAMETER 1 7 8 48 Table 2 Close off Ratings in psi for ML7421A B Electric Linear Valve Actuators and V3350 1 V3361 V3450 1 V3460 1 Valves INSTALLATION When Installing this Product 1 Read instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check ratings and description given in the specifications to make su...

Page 4: ...and regulations Voltage and frequency of the transformer used with the ML7421 must correspond with the characteristics of the power supply and those of the actuator A Feed the power and control wires through the opening on the bottom of the actuator case B Using the wiring diagrams in Fig 4 through 9 connect the power and control wires to the ML7421 Make sure that all wiring is correct C When wiri...

Page 5: ... OR EVEN ON ALL MODELS BECAUSE THEY ARE FOR THE OPTIONAL 220 OHM FEEDBACK POTENTIOMETER T Y G M6748 40 VA 24 VAC Fig 8 ML7421 wiring diagram using a 4 to 20 mA output control e g T775 with two transformers L1 HOT L2 1 1 2 2 WIRING STRIP T1 T2 O1 R1 W1 B1 O2 1 1 2 2 3 3 4 5 6 L1 HOT L2 1 ML7421 T775 WITH 4 TO 20 MA OUTPUT DUAL TRANSFORMERS SENSOR POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD P...

Page 6: ...event of power failure Turn off or disconnect the power supply before manually operating the ML7421 To operate push down on the manual operator knob and turn the knob counterclockwise to move the stem downward or turn the knob clockwise to move the stem upward When the actuator is returned to automatic control the manual operator knob unlocks automatically NOTE If the manual operator knob is not p...

Page 7: ...rs by reversing the signal from the controller WIRING STRIP T1 T2 O1 O2 R1 W1 B1 1 L1 HOT L2 OUTPUT ML7421A B 2 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 0 TO 10 OR 2 TO 10 VDC CONTROL SIGNAL DEPENDING ON ACTUATOR MODEL SEE OVERRIDE SECTION FOR DETAILS ON OVERRIDE OPERATION 1 2 3 3 M6751 1 SP3T OVERRIDE SWITCH CHECKOUT The ML7421 Electric Linear Valve Actuator can b...

Page 8: ...trol Honeywell Limited Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 2C9 Honeywell Latin American Division Miami Lakes Headquarters 14505 Commerce Way Suite 500 Miami Lakes FL 33016 Helping You Control Your World 63 2517 1 C H Rev 10 96 Printed in U S A Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Printed on recycled paper containin...

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