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SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS

5

63-2640—07

Accessories:

220736A Internal Auxiliary Switch Kit; one switch.

Can be field-installed.

220736B Internal Auxiliary Switch Kit; two switches, can be 

field-installed on TRADELINE models.

220738A Adapter Bracket raises motor shaft height by 3/4 in 

(19 mm) to match that of previous Modutrol Motor models.

220741A Screw Terminal Adapter converts the standard quick-

connect terminals to screw terminals.

221455A Infinitely Adjustable Crank Arm, can rotate through 

downward position and clear motor base without requiring 

an adapter bracket.

4074ERU Weatherproofing Kit provides NEMA 3 rating for 

Modutrol IV Motors mounted in position other than upright.

50017460-001 Internal Transformer; 24/120/230 Vac 50/60 Hz 

primary, 24 Vac secondary, quick connect terminals.

50017460-003 Internal Transformer; 120 Vac 50/60 Hz 

primary, 24 Vac secondary, quick connect terminals.

7617ADW Crank Arm, can rotate through downward position 

and clear motor base without requiring an adapter bracket.

Q100 Linkage connects Modutrol Motor to V51 Butterfly Valve. 

Requires the 220738A Adapter Bracket.

Q181 Auxiliary Potentiometer for sequence or unison control of 

1 to 4 additional modulating (Series 90) motors.

Q209E,F Manual Potentiometer for Modutrol Motors

Q5001 Bracket and Linkage Assembly connects Modutrol IV 

Motor to water or steam valve.

Q605 Damper Linkage connects motor to damper. Includes 

motor crank arm.

Q607 External Auxiliary Switch controls auxiliary equipment as 

a function of motor position.

ES650-117 Explosion-Proof Housing encloses motor for use in 

explosive atmospheres. Not for use with Q5001 (or any 

other valve linkages). 

Order separately from EGS Enclosures in Houston, TX. 

To order contact 

Karen Barfield 

Phone: (281) 774-3763

Email: Karen.barfield@egseg.com 

http://www.appletonelec.com

Part number ES-650-117

You need to order a 7617DM coupling assembly from 

Honeywell to use with the cover.

INSTALLATION

When Installing this Product...

1.

Read these instructions carefully. Failure to follow them 

could damage the product or cause a hazardous 

condition.

2.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can shock individuals or short equipment 

circuitry.

Disconnect all power supplies before installation.

Motors with auxiliary switches can have more than one 

disconnect.

CAUTION

Equipment Damage Hazard.

Can damage the motor beyond repair.

Never turn the motor shaft by hand or with a wrench.

Forcibly turning the motor shaft damages the gear train 

and stroke limit contacts.

IMPORTANT

Always conduct a thorough checkout when 

installation is complete.

Location

Allow enough clearance for accessory installation and motor 

servicing when selecting a location (see Fig. 2). If located 

outdoors, use liquid-tight conduit connectors with the junction 

box to provide NEMA 3 weather protection. If mounted 

outdoors in a position other than upright, install a 4074ERU 

Weatherproofing Kit and liquid-tight connectors to provide 

NEMA 3 protection.

CAUTION

Motor Damage Hazard.

Deteriorating vapors and acid fumes can damage 

metal parts.

Install motor in areas free of acid fumes and other 

deteriorating vapors.

In excessive salt environments, mounting base and screws 

should be zinc or cadmium plated, not stainless steel or brass. 

Use the 220738A Adapter Bracket for mounting on these 

surfaces.

Mounting

Use the following guidelines for proper motor mounting:

• Always install motors with the crankshaft horizontal.

• Mounting flanges extending from motor housing base are 

drilled for 1/4 inch (6.4 mm) machine screws or bolts.

• Non-Spring Return Motors are shipped from the factory in 

the closed position (at the counterclockwise rotation limit, as 

viewed from the motor power end).

• Spring Return Motors are shipped from the factory in their 

normal position.

• Normally closed models are shipped at the counterclockwise 

rotation limit, as viewed from the motor power end.

Adapter Bracket

The 220738A Adapter Bracket, positioned between the motor 

and the equipment, raises motor shaft height by 0.75 in. 

(19 mm) to match that of previous Modutrol Motor models.

The following applications require this bracket:

• Q607 External Auxiliary Switch.

• Damper linkage applications requiring added clearance to 

allow:

— Crank arm rotation through the downward position.

— Sufficient damper linkage to reach the motor shaft.

• All valve linkages except the Q5001.

NOTE: When the bracket is not used in a replacement 

application, the damper linkage requires adjustment 

for the new shaft position.

Summary of Contents for Modutrol IV 71 Series

Page 1: ...crew terminal adapter is available Adapter bracket for matching shaft height of older motors is available Most motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can operate valve ...

Page 2: ...ny electronic controller that provides a stable noise free proportional current output as specified in Electrical Ratings Input Range below Electrical Ratings Power Consumption See Table 1 Input Range Current Nonadjustable 4 to 20 mA nominal 25 mA maximum Current Adjustable 4 to 20 mA adjustable 50 mA maximum Zero Null Motor Closed 0 0 to 18 mA Span 1 8 to 20 mA Voltage Nonadjustable 2 to 10 Vdc I...

Page 3: ...ual ended shaft Normally Closed Spring Return 4 Non Spring Return 5 Normally Closed Spring Return A 0 Auxiliary Switches Adjustable Stroke Normally Closed B 1 Auxiliary Switch C 2 Auxiliary Switches D 0 Auxiliary Switch Qa 2 Auxiliary Switches M 72 8 4 A XXXX See Tradeline Catalog for Complete Model Number FULLY OPEN 90 DEGREE STROKE 160 DEGREE STROKE M31079 VERTICAL REFERENCE FULLY CLOSED 160 10 ...

Page 4: ...Y END POWER END ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 1 POWER END 2 3 1 1 2 37 3 4 19 SPRING RETURN MODEL SHOWN FOR 60 LB IN SPRING RETURN MODELS 8 3 4 222 FOR NON SPRING RETUIRN MODELS 7 5 16 185 FOR 60 LB IN SPRING RETURN MODELS SHOWN FOR NON SPRING RETURN MODELS 1 2...

Page 5: ...After installation is complete check out product operation as provided in these instructions CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect all power supplies before installation Motors with auxiliary switches can have more than one disconnect CAUTION Equipment Damage Hazard Can damage the motor beyond repair Never turn the motor s...

Page 6: ...er Bracket for all valve applications Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket see Fig 4 For detailed instructions on specific linkage assemblies refer to the instruction sheet packed with the linkage In general check the following points when installing a motor and linkage Adjust valve and louver type damper linkages so the damper or valve moves through...

Page 7: ...iring Wire the motor as follows 1 Remove the wiring box cover by removing the four screws holding the cover to the motor 2 Wire motor to system using quick connect terminals in wiring box 3 Replace wiring box cover Fig 5 Typical system wiring Fig 6 Series 71 optional override switches to drive motor open or closed Fig 7 M7685 Typical application wiring 1 4 20 UNC 1 in LONG MOUNTING BOLTS Q5001 VAL...

Page 8: ...y turning the motor shaft damages the gear train and stroke limit contacts Adjustable Stroke All models except for M7284C1083 M7284C1091 M7284Q1082 and M7284Q1090 When viewing from the power end of the motor the stroke potentiometer is to the far left To set the stroke to 160 maximum position turn the potentiometer fully clockwise using a 1 8 in straight blade screwdriver To set the stroke at 90 m...

Page 9: ...ce between the fully open span position current and the zero position current is defined as the operating span 6 Recheck the start and readjust the span potentiometer if necessary Turn the start potentiometer clockwise to increase the zero position 7 Recheck the span and readjust the span potentiometer if necessary Turn it clockwise to increase the full span position 8 For sequential operation as ...

Page 10: ...ngs 1 Remove the top cover from the motor to gain access to the motor terminals and auxiliary cams 2 Disconnect the controller from the motor 3 Connect a current source to the positive and negative terminals 4 Drive the motor to the position where the auxiliary equip ment is to be switched by increasing or decreasing the current 5 For a switch differential of 1 check continuity of auxiliary switch...

Page 11: ... at the desired point of motor rotation Inspect the motor linkage and valve or damper to see that all mechanical connections are correct and secure In damper installations the pushrod should not extend more than a few inches past the ball joints Check to see that there is adequate clearance for the linkage to move through its stroke without binding or striking other objects See controller or syste...

Page 12: ...oneywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2010 Honeywell International Inc 63 2640 07 M S Rev 05 10 Printed in U S A ...

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