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P7810C,D PRESSURETROL

®

 CONTROLLER

65-0235—1

5

Fig. 4. Wiring diagram for typical P7810

installation using Series 90 Modutrol®  Motor.

Replace the front cover after completing the wiring.

Wiring for the 4 to 20 mA operation is shown in Fig. 5.

OPERATION

The P7810C,D uses integral electronic pressure sensors to
sense pressure at the inlet. The sensed pressure and input
setpoint energize a separate relay for the control function, a
separate relay for the limit function and output a 4 to 20 mA
modulation signal for the modulation function. A more detailed
explanation of the functions of the devices follows.

The P7810C and D include an internal steam pressure
manifold (see Fig. 6) which consists of two 1/4 in. NPT
(1/4 NPS) connections to the steam pressure header. The
internal steam pressure manifold provides separate sensing
elements and operating switches. The sensors provide:

a. Steam pressure control (on-off/modulate—P7810C

only). The function of this sensor is to shut off the fuel
supply to the boiler or system through the Flame
Safeguard control when the steam pressure reaches a
preset operating pressure (on-off) setpoint. In addition,
the P7810C provides a 4 to 20 mA output current that
adjusts to match firing rate to steam pressure changes.

b. Steam pressure safety high limit control causes a safety

shutdown and lockout when the steam pressure
reaches a preset safety high limit setpoint.

Fig. 5. Firing Rate Wiring Diagram using P7810C,D Pressuretrol® Controller and Series 90

Modutrol Motor with Manual Position Potentiometer and Auto-Manual Switch.

M11892A

7800 SERIES 
PROGRAMMER

MODUTROL® 
MOTOR

P7810 PRESSURETROL® 
CONTROLLER

HIGH

COMMON

237

OHM

66.5

OHM

MODULATION

LOW

9K1

9K2

8K2

8K1

L2

4

6

N.O.

COM

L2

L1

120 VAC LINE 
VOLTAGE

120 VAC LINE 
VOLTAGE

7800 SERIES SHOWN. REFER TO SPECIFICATIONS PACKED WITH THE 
PROGRAMMER FOR WIRING OF OTHER PRIMARY SAFETY CONTROLLERS.

MODUTROL® MOTOR MUST BE MODUTROL III OR MODUTROL IV, 
SERIES 90, ELECTRONIC BALANCE RELAY TO OPERATE AS SHOWN.

PART OF 4074EDC OR 4074EED BAG ASSEMBLY ORDERED SEPARATELY.

MAKE SURE LIMITS VOLTAGE SUPPLY IS CONNECTED TO COM TERMINAL.

1

2

3

3

3

4

4

1

2

12

13

15

14

R

B

W

+

4 TO 20mA

LIMITS

FIELD WIRING

2K1 1K1

DEVICE WIRING

MANUAL

S443A AUTO/MANUAL CONTROL WITH INTERNAL 
135-OHM POTENTIOMETER.

PART OF 4074EDC BAG ASSEMBLY OR 4074EED 
BAG ASSEMBLY, ORDERED SEPARATELY.

MAKE SURE LIMITS VOLTAGE SUPPLY IS 
CONNECTED TO COM TERMINAL.

AUTOMATIC

7800 SERIES PROGRAMMER

HIGH FIRE

COMMON

237

OHM

66.5

OHM

MODULATE

LOW FIRE

9K1

9K2

8K2

8K1

12

6

13

15

14

W

W

R

R

B

B

W

R

B

+

L1

2K1

1K1

NO

COM

L2

MODUTROL® 
MOTOR

P7810 CONTROLLER

LIMITS

120V
LINE
VOLTAGE

M11894A

1

1

2

2

2

3

3

Summary of Contents for Pressuretrol P7810C

Page 1: ...th on off control function safety high limit and modulate and on off control and safety high limit functions Models available in 15 150 and 300 psi maximum setpoints LED indicators show power and call for heat function and lockout status Clear cover allows setpoint and differentials to be read but not adjusted without opening cover Manual reset possible without opening cover P7810C contains on off...

Page 2: ... safety high limit P7810D Pressuretrol Controller with on off control and safety high limit Electrical Ratings Power Input 120 Vac 10 15 50 60 Hz Power Consumption Sensor Material 304 stainless steel Case Material Plastic Electrical Terminations Screw terminals Operating Temperature Range 32 F to 150 F 0 C to 65 C StorageTemperature 20 F to 150 F 29 C to 65 C Accuracy 4 0 percent full scale output...

Page 3: ...t scale and corrosive vapors from attacking controller sensor element Mount the siphon loop in any position with a 0 to 90 pipe drain position Mount the P7810C D Pressuretrol Controller next to the pressure gauge in the manufacturer provided fitting on the boiler See Fig 2 Mount at a remote location to avoid excessive vibration or mount in a special mounting on a low water cutoff IMPORTANT 1 Locat...

Page 4: ...ed 3 Pitch the piping properly to drain the condensate back to the boiler 4 Mount the siphon loop between the remote piping and the P7810C D Pressuretrol Controller 5 Level the P7810C D Pressuretrol Controller after the installation WIRING WARNING Electrical Shock Hazard Can cause electrical shock serious injury or death Disconnect the power supply before wiring More than one power supply disconne...

Page 5: ...g rate to steam pressure changes b Steam pressure safety high limit control causes a safety shutdown and lockout when the steam pressure reaches a preset safety high limit setpoint Fig 5 Firing Rate Wiring Diagram using P7810C D Pressuretrol Controller and Series 90 Modutrol Motor with Manual Position Potentiometer and Auto Manual Switch M11892A 7800 SERIES PROGRAMMER MODUTROL MOTOR P7810 PRESSURE...

Page 6: ...ses to or below the modulation setpoint the current is 20 mA The current remains constant at all pressures below the modulation setpoint The modulation range is an additive value to the modulation setpoint value When the pressure increases above the modulation setpoint the current decreases linearly until the modulation range point is reached The output current is 4 mA at and above this pressure S...

Page 7: ...s carefully calibrated at the factory Test the P7810 Pressuretrol Controller as follows NOTE Make sure the P7810 is operating properly by checking the LED indicators If the P7810 LED indicate a lockout condition press the manual reset button NOTE This procedure simulates pressure changes using dial setpoint adjustments Make dial adjustments very slowly because of filtering delays within the P7810C...

Page 8: ...ety lockout condition 3 Start the system and observe the operation through at least one complete cycle to make sure the P7810 functions properly as described in the Operation section TROUBLESHOOTING WARNING Electrical Shock Hazard Can cause electrical shock serious injury or death Line voltage is present at the P7810 and in all controller circuits Use extreme care while troubleshooting To determin...

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