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P7810C,D PRESSURETROL

®

 CONTROLLER

65-0235—1

8

Honeywell Europe S.A.
3 Avenue du Bourget
1140 Brussels
Belgium

Honeywell Asia Pacific Inc.
Room 3213-3225
Sun Hung Kai Centre
No. 30 Harbour Road
Wanchai
Hong Kong

Home and Building Control
Honeywell Limited/Honeywell Limitée
35 Dynamic Drive
Scarborough, Ontario
M1V 4Z9

Honeywell Latin American Region
480 Sawgrass Corporate Parkway
Suite 200
Sunrise FL 33325

65-0235—1   G.R.   Rev. 11-98

Home and Building Control
Honeywell
1985 Douglas Drive North
Minneapolis MN 55422-4386

Printed in U.S.A. on recycled 
paper containing at least 10% 
post-consumer paper fibers.

www.honeywell.com/building/components

5. Turn the modulation setpoint dial slowly

counterclockwise and make sure the firing rate motor
continues to move to the closed position. Make sure the
firing rate motor reaches the lowfire position when the
modulation setpoint reaches the pressure point
identified in step 4 above. (Alternately, make sure the
measured current decreases gradually toward 4 mA.)

Check the limit setpoint as follows (boiler pressure required):

1. Turn the control setpoint dial clockwise until the control

circuit closes. Make sure the yellow LED is flashing and
the green LED is on, indicating normal operation with a
call for heat.

Turn the limit setpoint dial slowly counterclockwise and make
sure that the P7810 opens the circuit and indicates a safety
lockout by alternately flashing the yellow and green LED (see
LED Display section) when the limit setpoint passes through
the boiler pressure gauge value.

Check for normal system operation as follows:

1. Set all dials to the required operating position.
2. Press the reset button to clear the safety lockout

condition.

3. Start the system and observe the operation through at

least one complete cycle to make sure the P7810
functions properly as described in the Operation
section.

TROUBLESHOOTING

WARNING

Electrical Shock Hazard.
Can cause electrical shock, serious injury
or death.
Line voltage is present at the P7810 and in all
controller circuits. Use extreme care while
troubleshooting.

To determine control malfunctions, use checkout procedures
as listed in the Checkout section.

CAUTION

Equipment Damage Hazard.
Can cause equipment damage or improper
operation.
Do not put the system into service until you have
satisfactorily completed all applicable tests described
in this Checkout section, and also all tests in the
Checkout section of the applicable instructions for the
primary safety control and any other tests the burner
and boiler manufacturers require.

SERVICE INFORMATION

WARNING

Electrical Shock Hazard.
Can cause electrical shock, serious injury
or death.
1
.

Only qualified Flame Safeguard technicians
should attempt to service Flame Safeguard
controls and burners.

2.

Line voltage is present in the electrical circuits to
the P7810 Pressuretrol® Controller. Open the
master electrical switch before replacing the
device. More than one power supply disconnect
may be involved.

Scheduled Inspection and Maintenance

Calibration

The P7810 Pressuretrol® Controller was carefully calibrated
during manufacturing and does not require field calibration.

Maintenance

Keep the cover of the P7810 Pressuretrol® Controller in place
at all times to protect the internal components from dust, dirt
and physical damage. Routine maintenance consists of
occasional inspection and removal of accumulated dirt and
dust. Make sure the P7810 Pressuretrol® Controller is
functioning properly by performing an operational check of the
entire system during routine maintenance checks.

Summary of Contents for Pressuretrol P7810C

Page 1: ...th on off control function safety high limit and modulate and on off control and safety high limit functions Models available in 15 150 and 300 psi maximum setpoints LED indicators show power and call for heat function and lockout status Clear cover allows setpoint and differentials to be read but not adjusted without opening cover Manual reset possible without opening cover P7810C contains on off...

Page 2: ... safety high limit P7810D Pressuretrol Controller with on off control and safety high limit Electrical Ratings Power Input 120 Vac 10 15 50 60 Hz Power Consumption Sensor Material 304 stainless steel Case Material Plastic Electrical Terminations Screw terminals Operating Temperature Range 32 F to 150 F 0 C to 65 C StorageTemperature 20 F to 150 F 29 C to 65 C Accuracy 4 0 percent full scale output...

Page 3: ...t scale and corrosive vapors from attacking controller sensor element Mount the siphon loop in any position with a 0 to 90 pipe drain position Mount the P7810C D Pressuretrol Controller next to the pressure gauge in the manufacturer provided fitting on the boiler See Fig 2 Mount at a remote location to avoid excessive vibration or mount in a special mounting on a low water cutoff IMPORTANT 1 Locat...

Page 4: ...ed 3 Pitch the piping properly to drain the condensate back to the boiler 4 Mount the siphon loop between the remote piping and the P7810C D Pressuretrol Controller 5 Level the P7810C D Pressuretrol Controller after the installation WIRING WARNING Electrical Shock Hazard Can cause electrical shock serious injury or death Disconnect the power supply before wiring More than one power supply disconne...

Page 5: ...g rate to steam pressure changes b Steam pressure safety high limit control causes a safety shutdown and lockout when the steam pressure reaches a preset safety high limit setpoint Fig 5 Firing Rate Wiring Diagram using P7810C D Pressuretrol Controller and Series 90 Modutrol Motor with Manual Position Potentiometer and Auto Manual Switch M11892A 7800 SERIES PROGRAMMER MODUTROL MOTOR P7810 PRESSURE...

Page 6: ...ses to or below the modulation setpoint the current is 20 mA The current remains constant at all pressures below the modulation setpoint The modulation range is an additive value to the modulation setpoint value When the pressure increases above the modulation setpoint the current decreases linearly until the modulation range point is reached The output current is 4 mA at and above this pressure S...

Page 7: ...s carefully calibrated at the factory Test the P7810 Pressuretrol Controller as follows NOTE Make sure the P7810 is operating properly by checking the LED indicators If the P7810 LED indicate a lockout condition press the manual reset button NOTE This procedure simulates pressure changes using dial setpoint adjustments Make dial adjustments very slowly because of filtering delays within the P7810C...

Page 8: ...ety lockout condition 3 Start the system and observe the operation through at least one complete cycle to make sure the P7810 functions properly as described in the Operation section TROUBLESHOOTING WARNING Electrical Shock Hazard Can cause electrical shock serious injury or death Line voltage is present at the P7810 and in all controller circuits Use extreme care while troubleshooting To determin...

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