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INSTALLATION INSTRUCTIONS

69-2014

SV9510/SV9520

SmartValve™ System Controls

APPLICATION

The TRADELINE

®

 SV9510/SV9520 SmartValve™ 

System Controls combine gas flow control and electronic 
direct main burner ignition sequencing functions into a 
single unit. The ignition source is 120V hot surface igniter 
lighting the main burner flame. Two types of 120V 
igniters may be used; see Table 1. Provides all gas 
ignition safety functions by controlling gas flow, ignition 
source, and a 120 Vac combustion air blower. The 
control also monitors the appliance airflow proving switch 
circuit and limit string to assure proper appliance 
operation. The SmartValve™ System Controls provide 
prepurge, postpurge and timed trial for ignition with 
multiple ignition trials and auto reset from lockout. 
Diagnostic LED indicates system status.

The control communicates directly with the ST9160 
Electronic Fan Timer (EFT) in typical forced warm air 
furnace applications. It will also interface with the 208907 
Terminal Board, providing compatibility with power 
stealing thermostats. Or, it directly interfaces with the 
appropriate power supplies and a system thermostat for 
additional appliance applications. When controlled 
directly by a thermostat, the control does not provide a 
postpurge function, as power to the control is removed 
when the thermostat call for heat ends.

This system is suitable for a wide range of fan-assisted 
combustion, gas-fired appliances including furnaces, 
rooftop furnaces, boilers, unit heaters, infrared heaters, 
water heaters and commercial cooking appliances. The 
specific application of the SmartValve System is the 
responsibility of the appliance manufacturer. See Table 2 
for temperature ranges and regulator types.

Line voltage polarity sensing models monitor the line 
voltage input connection to assure line voltage polarity is 
correct. If line voltage polarity is incorrect, the LED 
diagnosis code will flash and the control will not respond to 
the call for heat. These models also provide added LED 
diagnostic codes (“6+”) to indicate the reason the control 
has moved to the lockout state. See Tables 9 and 10.

SPECIFICATIONS

CAUTION

Equipment Damage Hazard.
Incorrect replacement will damage 
equipment.

The SV9510/SV9520 provides direct 
replacement only. See Table 11 for a list of 
models this replaces.

 Body Pattern: 

SV9510/SV9520: Straight through with 1/2 in. inlet and 

1/2 in. outlet.

Electrical Ratings:

System Transformer: 40 VA minimum NEMA rated. 
Voltage and Frequency:

24 Vac, 50/60 Hz.

NOTE: 50 Hz operation increases all timings by 20%.

Output Ratings:

Igniter Load: 5A maximum at 120 Vac.
Induced Draft Motor Load: 2.5A Full Load, 10A 

Locked Rotor at 120 Vac.

Current at 24 Vac:

24V Thermostat: 0.25A at 24 Vac, 60 Hz.

See Table 4 for gas capacities.

Table 1. SmartValve™ System Controls Hot Surface Igniter Type.

Model No.

Hot Surface Igniter Type

HSI Warmup (seconds)

First Try

Subsequent Tries

SV9510

Norton 271

17

27

SV9520

Norton 601

7

12

Summary of Contents for SmartValve SV9510

Page 1: ...table for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the l...

Page 2: ...minal in the SV9510 SV9520 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer IMPORTANT Ignition system controls with step opening regulators SV9510P SV9520P CANNOT be field converted to LP or natural gas Pipe Adapters Angle and straight adapters available for 3 8 1 2 and 3 4 in pipe See Table 8 Flange kits include one flange with attached O ri...

Page 3: ...tmosphere make sure air circulation around the control is adequate to prevent condensation Also regularly check out the system Corrosive Chemicals Corrosive chemicals can attack the control eventually causing a failure If chemicals are used for routine cleaning avoid contact with the control Where chemicals are suspended in air as in some industrial or agricultural applications protect the control...

Page 4: ...part number 396021 to convert from natural manufactured to LP gas order part number 396025 to convert from LP to natural manufactured gas IMPORTANT Ignition system controls with step opening regulators SV9510P SV9520P CANNOT be field converted to LP or natural gas Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose the appropriate flang...

Page 5: ... the pipe is inserted too deeply Table 6 NPT Pipe Thread Length in 4 Apply a moderate amount of good quality pipe compound do not use Teflon tape only to the pipe leaving two end threads bare On LP installations use a compound resistant to LP gas See Fig 3 Fig 3 Use moderate amount of pipe compound 5 Remove the seals over the ignition system control inlet and outlet if necessary 6 Connect the pipe...

Page 6: ... larger An appliance system power review is recommended Install a transformer thermostat and other controls as required 2 Connect the 120 Vac power supply HOT lead to L1 on the ST9160 or 208907 Terminal Board 3 Appliance chassis must have reliable connection to earth ground 4 Connect control circuit to the ignition system control using the keyed connector See Fig 7 through 10 Ground Commonality Ch...

Page 7: ...ER AIR DATA NEUTRAL 2 1 3 ELECTRONIC AIR CLEANER CIRCULATING FAN HUMIDIFIER L2 L1 HOT TO 120 VAC 60 HZ POWER SUPPLY THERMOSTAT R R C W Y Y G G ST9160 ELECTRONIC FAN TIMER HOT SURFACE IGNITER FLAME ROD L1 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 40 VA TRANSFORMER P1 C1 C2 C3 40 VA TRANSFORMER L1 L1 L2 24 VAC R W C COM XFMR XFMR LOAD COMMON M12175E AIR PROVING SWITCH NEUTRAL NEUTRAL HOT ROLL OUT ...

Page 8: ...PROPER SYSTEM OPERATION APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND IN THIS APPLICATION POSTPURGE FUNCTION IS NOT AVAILABLE AND THE LED FUNCTIONS ONLY DURING A CALL FOR HEAT 1 2 3 4 5 5 CIRCULATOR R C G Y W 1 3 4 6 L2 L1 HOT 1 2 3 TO 120 VAC 60 HZ POWER SUPPLY C1 C2 C3 AIR PROVING SWITCH AQUASTAT CONTROL NEUTRAL HOT ROLL OUT SWITCH LIMIT SWITCH COMBUSTION AIR BLOWER AIR SV9410 ...

Page 9: ...cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make certain primary air supply to main burner is properly adjusted for complete combustion Follow instructions of appl...

Page 10: ...wing the burner to cool Readjust the full rate outlet pressure if necessary to improve lightoff characteristics Table 7 Pressure Regulator Specification Pressures in wc Table 8 Pressure Regulator Specification Pressures kPa MAINTENANCE WARNING Fire or Explosion Hazard Can cause severe injury death or property damage Do not attempt to take the control apart or clean it Improper cleaning or reassemb...

Page 11: ...ntil appliance lights or an abnormal or unexpected event is observed See next section Troubleshooting Without LED Indicator Assistance Appliance power or thermostat call for heat has cycled since appliance failure occurred WARNING Electrical Shock Hazard Can cause severe injury death or property damage Only a trained experienced service technician should perform this troubleshooting 1 Make sure th...

Page 12: ...e If you do not smell gas continue with the next step 6 Move the ignition system control switch to the ON position 7 Replace the ignition system control access panel 8 Reconnect all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance does not turn on move the ignition system control switch to the OFF position and contact a qualified service technician fo...

Page 13: ...H PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE CLOSES YES YES ...

Page 14: ...ll for heat is still present 1 Gas supply off or at too low pressure to operate appliance 2 Damaged or broken HSI element 3 Line voltage HOT leadwire not connected to L terminal on ST9160 or Terminal Board 4 Appliance not properly earth grounded 5 Flame sense rod contaminated or in incorrect location 6 HSI element located in incorrect position 7 Hot surface element or flame sense rod wiring in goo...

Page 15: ...e air intake or exhaust flue system that prevent proper combustion air flow Prepurge time has expired HSI element does not glow red within 10 to 15 seconds 1 Broken or damaged HSI element 2 Broken or damaged HSI element leadwires 3 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 failure to power HSI element HSI element is glowing red No other visible control system action Wait for HSI element warmup tim...

Page 16: ...pplication Universal Service Part Gas Type Opening Characteristics Ambient Temperatur e Range Includes Replaces Natural to LP Conversion Kit 3 4 in x 1 2 in Reducer Bushings Extension Harness Direct Ignition SV950M2511 Natural Standard Opening 40 F to 175 F 40 C to 79 C Yes None No SV9510M2347 SV9510M2362 SV9410M2902 SV9510M2412 SV9510M2354 SV9410M2910 SV9510M2388 SV9510M2420 SV9520M2536 SV9420M23...

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