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SV9510/SV9520 SMARTVALVE™ SYSTEM CONTROLS

11

69-2014

SERVICE

WARNING

Fire or Explosion Hazard.
Can cause severe injury, death or property 
damage. 

Do not disassemble the ignition system control; it 
contains no replaceable components. Attempted 
disassembly or repair can damage the ignition 
system control.

CAUTION

Equipment Damage Hazard.
Improper wiring can damage the equipment.

1. Do not apply a jumper across or short the 

thermostat, 24V hot or 24V common terminal in 
the SV9510/SV9520 wiring harness. Doing so 
can burn out the heat anticipator in the 
thermostat or damage the system transformer.

2. After servicing, verify proper system operation.

IMPORTANT

Allow 60 seconds after shutdown before 
re-energizing step-opening model to assure 
lightoff at step pressure.

Sequence of Operation

1.

Make sure the ignition system control switch is in 
the ON position.

2.

Follow the sequence of operation as shown in Fig. 
11.

TROUBLESHOOTING

Troubleshooting with LED Indicator Assistance  
(No cycling of appliance power or thermostat call 
for heat since appliance failure has occurred)

WARNING

Electrical Shock Hazard.
Can cause severe injury, death or property 
damage.

Only a trained, experienced service technician 
should perform this troubleshooting.

1.

Check the system thermostat to make sure it is in 
an active call for heat mode. (Do not cycle the ther-
mostat on and off at this time.)

2.

Remove the appliance burner compartment door. 
Do not interrupt the power to the SV9510/SV9520 
by opening any electrically interlocked panels.

3.

Observe LED indicator on SV9510/SV9520, check 
and repair the system as noted in Table 9.

4.

After LED flash code analysis and appliance repair 
are complete, turn thermostat below room 
temperature for 10 seconds; turn the thermostat 
above room temperature to initiate a new call for 
heat.

5.

Observe the ignition sequence; comparing it to the 
Sequence of Operation shown in Fig. 11. Allow the 
new ignition sequence to proceed until appliance 
lights or an abnormal or unexpected event is 
observed. See next section.

Troubleshooting Without LED Indicator 
Assistance (Appliance power or thermostat call 
for heat has cycled since appliance failure 
occurred)

WARNING

Electrical Shock Hazard.
Can cause severe injury, death or property 
damage.

Only a trained, experienced service technician 
should perform this troubleshooting.

1.

Make sure the appliance power is on and any 
manually operated gas cock on the appliance is 
open.

2.

Remove the appliance burner compartment door. 
Confirm that SV9510/SV9520 LED indicator is 
flashing in a “bright - dim” sequence.

3.

Make sure the ignition system control switch is in 
the ON position.

4.

Disconnect the system thermostat leadwires at the 
ST9160 EFT or the 208907 Terminal Board.

5.

Using alligator clips on a short jumper wire, jumper 
the R and W terminals on the EFT or Terminal 
Board. 

6.

Observe the appliance operation, comparing it to 
the Sequence of Operation shown in Fig. 11. Allow 
the ignition sequence to proceed until the appliance 
lights or an abnormal or unexpected event is 
observed.

7.

Check the appliance as shown in Table 10.

INSTRUCTIONS TO THE 

HOMEOWNER

WARNING

Fire or Explosion Hazard.
Can cause severe injury, death or property 
damage.

Follow these warnings exactly:

1.

IF YOU SMELL GAS:

• Turn off the gas supply at the appliance service 

valve. On LP gas systems, turn off the gas 
supply at the gas tank.

• Do not light any appliances in the house.
• Do not touch electrical switches or use the 

phone.

• Leave the building and use a neighbor’s phone 

to call your gas supplier.

• If you cannot reach your gas supplier, call the 

fire department.

2. The ignition system control must be replaced in 

event of any physical damage, tampering, bent 
terminals, missing or broken parts, stripped 
threads, or evidence of exposure to heat. 

IMPORTANT

Follow the operating instructions provided by the 
manufacturer of your heating appliance. The 
information below describes a typical ignition 
system control application, but the specific 
controls used and the procedures outlined by the 
manufacturer of your appliance can differ, 
requiring special instructions.

Summary of Contents for SmartValve SV9510

Page 1: ...table for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the l...

Page 2: ...minal in the SV9510 SV9520 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer IMPORTANT Ignition system controls with step opening regulators SV9510P SV9520P CANNOT be field converted to LP or natural gas Pipe Adapters Angle and straight adapters available for 3 8 1 2 and 3 4 in pipe See Table 8 Flange kits include one flange with attached O ri...

Page 3: ...tmosphere make sure air circulation around the control is adequate to prevent condensation Also regularly check out the system Corrosive Chemicals Corrosive chemicals can attack the control eventually causing a failure If chemicals are used for routine cleaning avoid contact with the control Where chemicals are suspended in air as in some industrial or agricultural applications protect the control...

Page 4: ...part number 396021 to convert from natural manufactured to LP gas order part number 396025 to convert from LP to natural manufactured gas IMPORTANT Ignition system controls with step opening regulators SV9510P SV9520P CANNOT be field converted to LP or natural gas Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose the appropriate flang...

Page 5: ... the pipe is inserted too deeply Table 6 NPT Pipe Thread Length in 4 Apply a moderate amount of good quality pipe compound do not use Teflon tape only to the pipe leaving two end threads bare On LP installations use a compound resistant to LP gas See Fig 3 Fig 3 Use moderate amount of pipe compound 5 Remove the seals over the ignition system control inlet and outlet if necessary 6 Connect the pipe...

Page 6: ... larger An appliance system power review is recommended Install a transformer thermostat and other controls as required 2 Connect the 120 Vac power supply HOT lead to L1 on the ST9160 or 208907 Terminal Board 3 Appliance chassis must have reliable connection to earth ground 4 Connect control circuit to the ignition system control using the keyed connector See Fig 7 through 10 Ground Commonality Ch...

Page 7: ...ER AIR DATA NEUTRAL 2 1 3 ELECTRONIC AIR CLEANER CIRCULATING FAN HUMIDIFIER L2 L1 HOT TO 120 VAC 60 HZ POWER SUPPLY THERMOSTAT R R C W Y Y G G ST9160 ELECTRONIC FAN TIMER HOT SURFACE IGNITER FLAME ROD L1 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 40 VA TRANSFORMER P1 C1 C2 C3 40 VA TRANSFORMER L1 L1 L2 24 VAC R W C COM XFMR XFMR LOAD COMMON M12175E AIR PROVING SWITCH NEUTRAL NEUTRAL HOT ROLL OUT ...

Page 8: ...PROPER SYSTEM OPERATION APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND IN THIS APPLICATION POSTPURGE FUNCTION IS NOT AVAILABLE AND THE LED FUNCTIONS ONLY DURING A CALL FOR HEAT 1 2 3 4 5 5 CIRCULATOR R C G Y W 1 3 4 6 L2 L1 HOT 1 2 3 TO 120 VAC 60 HZ POWER SUPPLY C1 C2 C3 AIR PROVING SWITCH AQUASTAT CONTROL NEUTRAL HOT ROLL OUT SWITCH LIMIT SWITCH COMBUSTION AIR BLOWER AIR SV9410 ...

Page 9: ...cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make certain primary air supply to main burner is properly adjusted for complete combustion Follow instructions of appl...

Page 10: ...wing the burner to cool Readjust the full rate outlet pressure if necessary to improve lightoff characteristics Table 7 Pressure Regulator Specification Pressures in wc Table 8 Pressure Regulator Specification Pressures kPa MAINTENANCE WARNING Fire or Explosion Hazard Can cause severe injury death or property damage Do not attempt to take the control apart or clean it Improper cleaning or reassemb...

Page 11: ...ntil appliance lights or an abnormal or unexpected event is observed See next section Troubleshooting Without LED Indicator Assistance Appliance power or thermostat call for heat has cycled since appliance failure occurred WARNING Electrical Shock Hazard Can cause severe injury death or property damage Only a trained experienced service technician should perform this troubleshooting 1 Make sure th...

Page 12: ...e If you do not smell gas continue with the next step 6 Move the ignition system control switch to the ON position 7 Replace the ignition system control access panel 8 Reconnect all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance does not turn on move the ignition system control switch to the OFF position and contact a qualified service technician fo...

Page 13: ...H PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE CLOSES YES YES ...

Page 14: ...ll for heat is still present 1 Gas supply off or at too low pressure to operate appliance 2 Damaged or broken HSI element 3 Line voltage HOT leadwire not connected to L terminal on ST9160 or Terminal Board 4 Appliance not properly earth grounded 5 Flame sense rod contaminated or in incorrect location 6 HSI element located in incorrect position 7 Hot surface element or flame sense rod wiring in goo...

Page 15: ...e air intake or exhaust flue system that prevent proper combustion air flow Prepurge time has expired HSI element does not glow red within 10 to 15 seconds 1 Broken or damaged HSI element 2 Broken or damaged HSI element leadwires 3 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 failure to power HSI element HSI element is glowing red No other visible control system action Wait for HSI element warmup tim...

Page 16: ...pplication Universal Service Part Gas Type Opening Characteristics Ambient Temperatur e Range Includes Replaces Natural to LP Conversion Kit 3 4 in x 1 2 in Reducer Bushings Extension Harness Direct Ignition SV950M2511 Natural Standard Opening 40 F to 175 F 40 C to 79 C Yes None No SV9510M2347 SV9510M2362 SV9410M2902 SV9510M2412 SV9510M2354 SV9410M2910 SV9510M2388 SV9510M2420 SV9520M2536 SV9420M23...

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