background image

SV9510/SV9520 SMARTVALVE™ SYSTEM CONTROLS

69-2014

14

.

Table 9. Troubleshooting with LED Indicator Assistance.

LED Status

Indicates

Check/Repair

OFF

No power to system control.

1.

Line voltage input power at L1 and L2. connectors on 

ST9160 Electronic Fan Timer (EFT) or 208907 Terminal 

Board.

2.

Low voltage (24V) power at 24 VAC and COM terminals 

on ST9160 or Terminal Board.

3.

Fuse on ST9160 EFT, if provided.

4.

System wiring harness in good condition and securely 

connected at both ends.

“Heartbeat”—

Alternating Bright 

- Dim

Normal Operation.

This indication shows whenever the system is 

powered, unless some abnormal event has 

occurred.

2 Flashes

Airflow proving switch remains closed longer than 

30 seconds after a call for heat begins.

Combustion air blower is not energized until 

airflow proving switch opens.

1.

Airflow proving switch stuck closed.

2.

Airflow proving switch miswired or jumpered.

3 Flashes

Airflow proving switch remains open longer than 

30 seconds after combustion air blower 

energized.

System goes into 5-minute delay period, with 

combustion blower off. At the end of the 5-minute 

delay, another ignition cycle will begin.

1.

Ignition system control switch must be in the ON posi-

tion.

2.

Airflow proving switch operation, tubing, and wiring.

3.

Obstructions or restrictions in appliance air intake or 

exhaust flue system that prevent proper combustion air 

flow.

4 Flashes

Limit string open.

Combustion air blower is energized. If control 

system includes ST9160 Electronic Fan Timer, 

the heat speed circulating air fan will be 

energized until the limit string resets.

1.

Open manual reset or auto reset burner rollout switch.

2.

Open high temperature or auxiliary limit switch.

3.

Limit and rollout switch wiring in good condition and 

securely connected.

5 Flashes

Flame signal sensed out of proper sequence.

Combustion air blower is energized. If control 

system includes ST9160 Electronic Fan Timer, 

the heat speed circulation air fan will be 

energized after the selected heat fan on delay.

Flame at main burner.

6 Flashes

System Lockout.

After one hour lockout reset delay, control will 

reset and initiate a new ignition sequence if the 

call for heat is still present.

1.

Gas supply off or at too low pressure to operate

appliance.

2.

Damaged or broken HSI element.

3.

Line voltage HOT leadwire not connected to L terminal 

on ST9160 or Terminal Board.

4.

Appliance not properly earth grounded.

5.

Flame sense rod contaminated or in incorrect location.

6.

HSI element located in incorrect position.

7.

Hot surface element or flame sense rod wiring in good 

condition and properly connected.

6+1 Flashes

a,c

Soft  Lockout—Maximum retry count exceeded—

4 failed trials for ignition in this call for heat.

1.

Gas supply off or at too low pressure to operate

appliance.

2.

Damaged or broken HSI element.

3.

Line voltage HOT leadwire not connected to L terminal 

on ST9160 or Terminal Board.

4.

Appliance not properly earth grounded.

5.

Flame sense rod contaminated or in incorrect location.

6.

HSI element located in incorrect position.

7.

Hot surface element or flame sense rod wiring in good 

condition and properly connected.

6+2 Flashes

a,b,c

Soft Lockout—Recycle count exceeds 5 on this 

call for heat—last failure was Flame Sense Lost 

During Run.

1.

Gas supply pressure inconsistent or too low to operate 

appliance with other gas appliances firing.

2.

Appliances and appliance power supply not properly 

earth grounded.

3.

Flame sense rod contaminated, grounded to appliance 

chassis, or in incorrect location.

4.

HSI element and flame sense rod wiring in good condi-

tion and properly connected.

6+3 Flashes

a,b,c

Soft Lockout—Recycle count exceeds 5 on this 

call for heat—last failure was Air Flow Proving 

Circuit Opened During Run.

1.

Inducer and inducer wiring.

2.

Low line voltage power supply.

3.

Airflow proving switch operation, tubing, wiring.

4.

Obstructions or restrictions in appliance air intake or 

exhaust flue system that prevent proper combustion 

airflow.

5.

Other devices (such as auxiliary limits) in the airflow 

proving circuits.

6+4 Flashes

a,b,c

Soft Lockout—Recycle count exceeds 5 on this 

call for heat—last failure was Limit Circuit Opened 

During Run.

1.

Open high temperature or auxiliary limit switch.

2.

Open manual reset or auto reset burner rollout switch in 

the limit circuit.

3.

Limit and rollout switch wiring in good condition and 

securely connected.

4.

Circulating air fan wiring and operation.

5.

Obstructions in appliance or duct work that prevent 

proper circulation through heat exchanger.

Summary of Contents for SmartValve SV9510

Page 1: ...table for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the l...

Page 2: ...minal in the SV9510 SV9520 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer IMPORTANT Ignition system controls with step opening regulators SV9510P SV9520P CANNOT be field converted to LP or natural gas Pipe Adapters Angle and straight adapters available for 3 8 1 2 and 3 4 in pipe See Table 8 Flange kits include one flange with attached O ri...

Page 3: ...tmosphere make sure air circulation around the control is adequate to prevent condensation Also regularly check out the system Corrosive Chemicals Corrosive chemicals can attack the control eventually causing a failure If chemicals are used for routine cleaning avoid contact with the control Where chemicals are suspended in air as in some industrial or agricultural applications protect the control...

Page 4: ...part number 396021 to convert from natural manufactured to LP gas order part number 396025 to convert from LP to natural manufactured gas IMPORTANT Ignition system controls with step opening regulators SV9510P SV9520P CANNOT be field converted to LP or natural gas Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose the appropriate flang...

Page 5: ... the pipe is inserted too deeply Table 6 NPT Pipe Thread Length in 4 Apply a moderate amount of good quality pipe compound do not use Teflon tape only to the pipe leaving two end threads bare On LP installations use a compound resistant to LP gas See Fig 3 Fig 3 Use moderate amount of pipe compound 5 Remove the seals over the ignition system control inlet and outlet if necessary 6 Connect the pipe...

Page 6: ... larger An appliance system power review is recommended Install a transformer thermostat and other controls as required 2 Connect the 120 Vac power supply HOT lead to L1 on the ST9160 or 208907 Terminal Board 3 Appliance chassis must have reliable connection to earth ground 4 Connect control circuit to the ignition system control using the keyed connector See Fig 7 through 10 Ground Commonality Ch...

Page 7: ...ER AIR DATA NEUTRAL 2 1 3 ELECTRONIC AIR CLEANER CIRCULATING FAN HUMIDIFIER L2 L1 HOT TO 120 VAC 60 HZ POWER SUPPLY THERMOSTAT R R C W Y Y G G ST9160 ELECTRONIC FAN TIMER HOT SURFACE IGNITER FLAME ROD L1 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 40 VA TRANSFORMER P1 C1 C2 C3 40 VA TRANSFORMER L1 L1 L2 24 VAC R W C COM XFMR XFMR LOAD COMMON M12175E AIR PROVING SWITCH NEUTRAL NEUTRAL HOT ROLL OUT ...

Page 8: ...PROPER SYSTEM OPERATION APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND IN THIS APPLICATION POSTPURGE FUNCTION IS NOT AVAILABLE AND THE LED FUNCTIONS ONLY DURING A CALL FOR HEAT 1 2 3 4 5 5 CIRCULATOR R C G Y W 1 3 4 6 L2 L1 HOT 1 2 3 TO 120 VAC 60 HZ POWER SUPPLY C1 C2 C3 AIR PROVING SWITCH AQUASTAT CONTROL NEUTRAL HOT ROLL OUT SWITCH LIMIT SWITCH COMBUSTION AIR BLOWER AIR SV9410 ...

Page 9: ...cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make certain primary air supply to main burner is properly adjusted for complete combustion Follow instructions of appl...

Page 10: ...wing the burner to cool Readjust the full rate outlet pressure if necessary to improve lightoff characteristics Table 7 Pressure Regulator Specification Pressures in wc Table 8 Pressure Regulator Specification Pressures kPa MAINTENANCE WARNING Fire or Explosion Hazard Can cause severe injury death or property damage Do not attempt to take the control apart or clean it Improper cleaning or reassemb...

Page 11: ...ntil appliance lights or an abnormal or unexpected event is observed See next section Troubleshooting Without LED Indicator Assistance Appliance power or thermostat call for heat has cycled since appliance failure occurred WARNING Electrical Shock Hazard Can cause severe injury death or property damage Only a trained experienced service technician should perform this troubleshooting 1 Make sure th...

Page 12: ...e If you do not smell gas continue with the next step 6 Move the ignition system control switch to the ON position 7 Replace the ignition system control access panel 8 Reconnect all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance does not turn on move the ignition system control switch to the OFF position and contact a qualified service technician fo...

Page 13: ...H PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE CLOSES YES YES ...

Page 14: ...ll for heat is still present 1 Gas supply off or at too low pressure to operate appliance 2 Damaged or broken HSI element 3 Line voltage HOT leadwire not connected to L terminal on ST9160 or Terminal Board 4 Appliance not properly earth grounded 5 Flame sense rod contaminated or in incorrect location 6 HSI element located in incorrect position 7 Hot surface element or flame sense rod wiring in goo...

Page 15: ...e air intake or exhaust flue system that prevent proper combustion air flow Prepurge time has expired HSI element does not glow red within 10 to 15 seconds 1 Broken or damaged HSI element 2 Broken or damaged HSI element leadwires 3 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 failure to power HSI element HSI element is glowing red No other visible control system action Wait for HSI element warmup tim...

Page 16: ...pplication Universal Service Part Gas Type Opening Characteristics Ambient Temperatur e Range Includes Replaces Natural to LP Conversion Kit 3 4 in x 1 2 in Reducer Bushings Extension Harness Direct Ignition SV950M2511 Natural Standard Opening 40 F to 175 F 40 C to 79 C Yes None No SV9510M2347 SV9510M2362 SV9410M2902 SV9510M2412 SV9510M2354 SV9410M2910 SV9510M2388 SV9510M2420 SV9520M2536 SV9420M23...

Reviews: