59339-1
HONEYWELL UDC120L MICRO-PRO
UNIVERSAL LIMIT CONTROLLER PRODUCT MANUAL (51-52-25-132-EN)
CAUTION:
Installation should be only performed by
technically competent personnel. Local Regulations
regarding electrical installation & safety must be observed.
1. INSTALLATION
Installing Option Modules
CPU PCB
Option Module 1
(Fixed Limit Relay)
Option Module 2
Mounting Struts
Option Module A
Option Module 3
PSU PCB
To access module A, first detach the PSU and CPU boards from the front by lifting
first the upper, and then lower mounting struts. Gently separate the boards.
a.
Plug the required option modules into the correct connectors, as shown below.
b.
Locate the module tongues in the corresponding slot on the opposite board.
c.
Hold the main boards together while relocating back on the mounting struts.
d.
Replace the instrument by aligning the CPU and PSU boards with their guides
in the housing, then slowly push the instrument back into position.
Note: Option modules are automatically detected at power up.
Option Module Connectors
Option Slot 1
(Fixed Limit
Relay)
Option Slot 2
Connector
PL4A
Option Slot A
Connectors
PL5 & PL6
Option Slot 3
Connector
PL4B
Panel-Mounting
The mounting panel must be rigid, and may be up to 6.0mm
(0.25inch) thick
For
n
multiple instruments mounted side-by-side, cut-out is
48
n
-4mm
Mounting Panel
Instrument
Housing
Ratchets
Gasket
Slide mounting clamp
over the instrument
housing towards rear face
of mounting panel until
the tongues engage in
ratchets and instrument is
clamped in position.
Hold instrument firmly in
position (apply pressure
to bezel only)
CAUTION:
Do not remove the panel gasket; it is a seal against dust and
moisture.
Rear Terminal Wiring
USE COPPER CONDUCTORS (EXCEPT FOR T/C INPUT)
Single Strand wire gauge: Max 1.2mm (18SWG)
Actual connections required depend on the options fitted.
CAUTION:
Check information label on housing for correct operating
voltage before connecting supply to Power Input
Fuse: 100 – 240V ac – 1amp anti-surge
24/48V ac/dc – 315mA anti-surge
2. SELECT
MODE
Select mode is used to access the configuration and operation menu functions.
It can be accessed at any time by holding down and pressing .
In select mode, press or to choose the required mode, press to enter.
An unlock code is required to prevent unauthorised entry to Configuration, & Setup
modes. Press or to enter the unlock code, then press to proceed.
Note: At first power-up the message
!"#"
$"%&
is displayed, (see section 6).
Access to other menus is denied until configuration mode is completed
Mode Upper
Display
Lower
Display
Description Default
Unlock
Codes
Operator
'(#)*
+,$#*
Normal operation
None
Set Up
+-#(*
+,$#*
Tailor settings to the application
./
Configuration
$"%&*
+,$#*
Configure the instrument for use
0/
Product Info
1%&"*
+,$#*
Check manufacturing information
None
Note: The instrument will always return automatically to Operator mode if
there is no key activity for 2 minutes.
3. CONFIGURATION
MODE
First select Configuration mode from Select mode
(refer to section 2).
Press to scroll through the parameters, then press or to set the
required value. Press to accept the change, otherwise parameter will revert to
previous value. To exit from Configuration mode, hold down and press , to
return to Select mode.
Note: Parameters displayed depends on how instrument has been configured.
Refer to user guide (available from your supplier) for further details.
Parameters marked * are repeated in Setup Mode.
Parameter Lower
Display
Upper
Display
Adjustment range & Description
Default
Value
Input
Range/Type
1%2#*
See following table for possible codes
3$
Code Input Type &
Range
Code Input Type &
Range
Code Input Type &
Range
bC
B: 100 - 1824 ºC
L
.
C
L: 0.0 - 537.7 ºC
bF
B: 211 - 3315 ºF
L
.
F
L: 32.0 - 999.9 ºF
P24F
PtRh20% vs 40%:
32 - 3362 ºF
CC
C: 0 - 2320 ºC
NC
N: 0 - 1399 ºC
PTC
Pt100: –199 - 800 ºC
CF
C: 32 - 4208 ºF
NF
N: 32 - 2551 ºF
PtF
Pt100: –328 - 1472 ºF
JC
J: –200 - 1200 ºC
rC
R: 0 - 1759 ºC
Pt
.
C
Pt100: –128.8 - 537.7 ºC
JF
J: –328 - 2192 ºF
rF
R: 32 - 3198 ºF
Pt
.
F
Pt100: –199.9 - 999.9 ºF
j
.
C
J: –128.8 - 537.7 ºC
SC
S: 0 - 1762 ºC
/40/
0 - 20 mA DC
j
.
F
J: –199.9 - 999.9 ºF
SF
S: 32 - 3204 ºF
540/
4 - 20 mA DC
KC
K: –240 - 1373 ºC
tC
T: –240 - 400 ºC
/46/
0 - 50 mV DC
KF
K: –400 - 2503 ºF
tF
T: –400 - 752 ºF
./
.
6/
10 - 50 mV DC
k
.
C
K: –128.8 - 537.7 ºC
t
.
C
T: –128.8 - 400.0 ºC
/46*
0 - 5 V DC
K
.
F
K: –199.9 - 999.9 ºF
t
.
F
T: –199.9 - 752.0 ºF
.46*
1 - 5 V DC
LC
L: 0 - 762 ºC
/4./
0 - 10 V DC
LF
L: 32 - 1403 ºF
P24C
PtRh20% vs. 40%:
0 - 1850 ºC
04./
2 - 10 V DC
Note: Decimal point shown in table indicates temperature resolution of 0.1°
Parameter Lower
Display
Upper
Display
Adjustment range & Description
Default
Value
Scale Range
Upper Limit
)7,*
Scale Range Lower Limit +100
to Range Maximum
Range max
(Lin=1000)
Scale Range
Lower Limit
),,*
Range Minimum to
Scale Range Upper Limit -100
Range min
(Linear=0)
Decimal point
position
82"+*
/
=
XXXX,
.
=
XXX.X,
0
=
XX.XX,
9
=
X.XXX
(non-temperature ranges only)
.
Process Variable
Offset
'&&+*
±
Span of controller
(
see
CAUTION
note at end of section
)
/
:1*
High Limit.
Limit relay is energised when
process “safe” (PV < Limit Setpoint)
Limit Action
$;<,*
,"*
Low Limit.
Limit relay is energised when
process “safe” (PV > Limit Setpoint)
:1
Setpoint Upper
Limit
+27,*
Current Setpoint to Scale Range maximum
R/max
Setpoint Lower
Limit
+2,,*
Scale Range minimum to Current Setpoint
R/min
24:1*
Process High Alarm
24,"*
Process Low Alarm
8=*
Deviation Alarm
>?%8*
Band Alarm
Alarm 1Type
?,?.*
%"%=*
No alarm
24:1
High Alarm 1
value*
2@?.*
Range Max
Low Alarm 1
value*
2,?.*
Scaled Range Minimum to
scaled Range Maximum in display units
Range Min
Band Alarm 1
value*
>?,.*
1 LSD to span from setpoint in display units
6
Dev. Alarm 1
value*
8?,.*
+/- Span from setpoint in display units
6
Alarm 1
Hysteresis*
?:A.*
1 LSD to full span in display units
.
Alarm 2 Type*
?,?0
24,"*
High Alarm 2
value*
2@?0
Range Max
Low Alarm 2
value*
2,?0
Range Min
Band Alarm 2
value*
>?,0
6*
Dev. Alarm 2
Value*
8?,0
6*
Alarm 2
Hysteresis*
?:A0
Options as for alarm 1
.*
,
Mm
#
Limit Output Relay
?B48
Alarm 1, Direct
?.4)
Alarm 1, Reverse
?048
Alarm 2, Direct
?04)
Alarm 2, Reverse
')48
Logical Alarm 1 OR 2, Direct
')4)
Logical Alarm 1 OR 2, Reverse
?848
Logical Alarm 1 AND 2, Direct
?84)
Logical Alarm 1 AND 2, Reverse
?%48
Limit Annunciator, Direct
?%4)
Limit Annunciator, Reverse
?B48*
)-#+
Retransmit Limit SP Output
Output 2 Usage
C+=0
)-#2
Retransmit PV Output
)-#2
/46*
0 to 5 V DC output 1
/4./
0 to 10 V DC output
04./
2 to 10 V DC output
/40/
0 to 20 mA DC output
Linear Output 2
Range
#A20
540/
4 to 20 mA DC output
/4./*
Retransmit
Output 2 Scale
maximum
)"0:
-1999 to 9999
(display value at which output
will be maximum)
Range max
Retransmit
Output 3 Scale
minimum
)"0,
-1999 to 9999
(display value at which output
will be minimum)
Range min
Output 3 Usage
C+=9
As for output 2
?B48*
Linear Output 3
Range
#A29
As for output 2
/4./*
Retransmit
Output 3 Scale
maximum
)"9:
-1999 to 9999
(display value at which output
will be maximum)
Range max
Retransmit
Output 3 Scale
minimum
)"9,
-1999 to 9999
(display value at which output
will be minimum)
Range min
=%?>
PV is visible in Operator mode
Display Strategy
81D(
81+?
PV not visible in Operator mode
=%?>
?+$E
ASCII
Mm
>%
Modbus with no parity
Mm
>=
Modbus with Even Parity
Serial
Communications
Protocol
2)"#
Mm
>"
Modbus with Odd Parity
Mm
>%*
.
.
0*
1.2 kbps
0
.
5*
2.4 kbps
5
.
F*
4.8 kbps
G
.
H*
9.6 kbps
Serial
Communications
Bit Rate
>?78
.G
.
0*
19.2 kbps
5
.
F*
Comms Address
?88)
*
1 to 255 (Modbus), 1 to 99 (ASCII)
.*
)4
Ww
Read/Write
Comms Write
$"=%
)4/*
Read only
)4
Ww
*
Configuration
Lock Code
$,"I
0 to 9999
0/*
Notes: Output 1 is always a Latching Limit Relay output.
If Option Slot A has the Digital Input module fitted, this always functions as a
Remote Reset, duplicating the function of the Reset) key .
As these functions cannot be changed, no Configuration menus are required.
CAUTION:
Process Variable Offset can be use to modify the measured
value to compensate for probe errors. Positive values increase the
reading, negative values are subtracted. This parameter is effectively,
a calibration adjustment and MUST be used with care.
There is no front panel indication of when this parameter is in use.
4. SETUP
MODE
Note: Configuration must be completed before adjusting Setup parameters.
First select Setup mode from Select mode
(refer to section 2).
The Setup LED
will light while in Setup mode. Press to scroll through the parameters,
then press or to set the required value.
To exit from Setup mode, hold down and press to return to Select mode.
Note: Parameters displayed depends on how instrument has been configured.
Parameter Lower
Display
Upper Display Adjustment
Range & Description
Default
Value
Limit Setpoint value
+2*
Scaled Range Minimum to
scaled Range Maximum
R/max if
$#),
=
:1
R/min if
$#),
=
,"
Limit Hysteresis
:J+#*
1 LSD to full span in display units,
on the safe side of the limit SP
.
Input Filter Time Constant
&1,#*
OFF or 0.5 to 100.0 secs
(
see
CAUTION
note below
)
0
.
/
High Alarm 1 value
2@?.
R/max
Low Alarm 1 value
2,?.*
Scaled Range Minimum to
scaled Range Maximum
R/min
Deviation Alarm 1 Value
8?,.*
±
Span from SP in display units
6
Band Alarm 1 value
>?,.*
1 LSD to span from setpoint
6
Alarm 1 Hysteresis
?:A.
1 LSD to full span in display units
.
High Alarm 2 value
2@?0
R/max
Low Alarm 2 value
2,?0*
Scaled Range Minimum to
scaled Range Maximum
R/min
Deviation Alarm 2 Value
8?,0*
±
Span from SP in display units
6
Band Alarm 2 value
>?,0*
1 LSD to span from setpoint
6
Alarm 2 Hysteresis
?:A0
1 LSD to full span in display units
.
Setup Lock Code
+,"I*
0 to 9999
./
Note: Operator mode screens follow, without exiting from Setup mode
.
CAUTION:
An excessively large filter time could significantly delay
detection of a limit condition. Set this value to the minimum required
to remove noise from the process variable
5. PRODUCT INFORMATION MODE
First select Product information mode from Select mode
(refer to section 2).
Press to view each parameter. To exit from Product Information mode,
hold down and press to return to Select mode.
Note: These parameters are all read only.
Parameter Lower
Display
Upper
Display
Description
Input type
E%4.
C%1*
Universal input
Option 1 type
(fixed)
'2%.
),J*
Latching Limit Relay
%"%=
No option fitted
),J*
Relay output
++)*
SSR drive output
#)1*
Triac output
Option 2 module type
fitted
'2%0
,1%*
Linear DC voltage / current output
%"%=
No option fitted
),J*
Relay output
++)*
SSR drive output
,1%*
Linear DC voltage / current output
Option 3 module type
fitted
'2%9
8I05
24VDC Transmitter power supply
%"%-
No option fitted
)5F6
RS485 communications
Auxiliary Option A
module type fitted
'2%?
81!1
Digital Input for remote reset
Firmware type
&KL*
Value displayed is firmware type number
Firmware issue
EDD*
Value displayed is firmware issue number
Product Revision Level
2<,*
Value displayed is Product Revision level
Date of manufacture
8'
Mm
Manufacturing date code
(mmyy)
Serial number 1
+%.*
First four digits of serial number
Serial number 2
+%0*
Middle four digits of serial number
Serial number 3
+%9*
Last four digits of serial number
45 x 45mm
(+0.5 /
-0.0mm)