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U  DC  2000 

INSTRUCTION 

MANUAL 

This  is  the  road map  that  will 

unlock  the  magic  in  your  UDC 

2000.  Study  and  save  for  future 

reference. 

Summary of Contents for UDC2000

Page 1: ...U DC 2000 INSTRUCTION MANUAL This is the roadmap that will unlock the magic in your UDC 2000 Study and save for future reference ...

Page 2: ...anted for two years This warranty includes immediate technical assistance via a toll free telephone number and complete replace ment of the controller if necessary For technical assis tance dial 1 800 423 9883 Your model and serial number is OC2003 0 0080 0000 00 0111 Here s how to remove the controller from your kiln in the event that you need to return it to the factory under warranty 1 Loosen t...

Page 3: ... into the drilled peephole plug provided Place I eephole plug into the top peephole of your lr iln 3 You will need to bend the ther mocouple at a 90 angle so that you can fasten the t h e r m o c o u p l e block to the out side kiln case To bend first break off one of the ceramic insulators b y squeezing with pliers 4 Then bend the thermocouple where itWill extend into the firing chamber by 1 11 2...

Page 4: ...ram into the controller We will show you how Function Message All the adjustments made on the controller are organized under 8 Set Up Modes You must have the oorrect Set Up Mode displayed on the screen before making an adjustment Then you must press the FUNC key until the adjustment you are making appears in the display window This adjustment display is called a Function Message 3 Normal Temperatu...

Page 5: ...ayed If you do not touch a key after a minute the display goes back to normal temperature display Press the SET UP key again to get one of the eight Set Up Modes in the bottom of the display Then press the top left FUNC function key Each time you press the FUNC key you will see a different message These mes sages are the Function Mes sages for the Set Up Mode you are in For instance CYC TI is a Fu...

Page 6: ...se this later At this point the Set Up Modes and their Function Messages will probably read like Greek to you Don t let this concern you You will probably never use most of them they re already set up at the factory for you But we will explain fully how to make the Set Up adjust ments you will need 5 DISPLAY MESSAGES Display Messages While Firing a Program When you re firing a program the controll...

Page 7: ...G and six soaks The SPPROG program is the heart of the controller The third method is with the SPRAMP program SPRAMP is a single ramp program The controller is either in a program SPPROG or SPRAMP or it is in Single Set Point When the control ler is out of the SPPROG and SPRAMP programs it is automatically in Single Set Point Single Set Point Firing The controller goes into Single Set Point right ...

Page 8: ...when segment one runs out of time If you don t care whether or not the furnace has reached the soak temperature when the soak timing begins enter 0 under SOKDEV If you want the controller to begin timing the soak only after the furnace has reached the soak tempera ture enter a number If you enter 5 that means the controller will stop the soak timing whenever the fur nace temperature dips lower tha...

Page 9: ...hedule 4 The display now reads ENAb SPROG Press the FUNC key STRSEG will ap pear in the bottom of the dis play Use the arrow keys to enter the first segment your firing is starting with This will usually be 1 5 Press FUNC again ENDSEG will appear in the bottom of the display Enter the last segment of your schedule using the arrow keys FIRING 1 I Toccr j I tJ IF I 1 5 p l1F E rJ II E G If you are f...

Page 10: ...ogram you can enter ramp time in minutes or in degrees of rise per hour In the SPRAMP program that you are in now you can enter only minutes 9 3 Press FUNC again to get FINLSP final set point Use the arrow keys to enter the temperature you are firing to The furnace is set for 10000 F in this example 4 Press DISP to get back to the normal temperature display 1 nnnF IUUU F l p LIII L l Press RUNIHOL...

Page 11: ... Message Change the settings with the arrow keys If the arrow keys have no effect on a setting bring up the TUNING Set Up Mode and then the LOCK Func tion Message Change the LOCK to none make the adjustments you need in the other Set Up Modes and then restore the LOCK REFERENCE Trouble Shooter KEYERR WHEN YOU PRESS RUN HOLD Both firing schedule s the 12 segment SPPROG and the single ramp SPRAMP ar...

Page 12: ..._ ___ r I I L I L I I _ H 1 L r L L I L I I 1 1_ _ r 1 __ _ _ _ J 1 L _ _ H I J L f 1_ L _ _t I_I f r 1_ I 1 _ _ t f _ _ L _ t I 1 _ 1 L L L _ _ L 1 I II I T _ 1 L jl_t 1 i 1 L 1 1 L _ 1 1 r T I l I L I I lLT t T L ot r u trrf LI_ T HOURS Function Seg Enter This Display Function Seg Enter This Display ment Value Prompt ment Value Prompt Start SG4 SP Soak Set 4 SG9 RP Point End SG4 TI Soak Time 4 S...

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