background image

Soak 

soak is a stage of firing where the temperature 

is held steady for a certain length of time. There are two 
adjustments for each soak: time and temperature. 

SPRAMP: Set Point with Ramp 

SPRAMP firing, one 

of three ways to fire with the controller, is a single-ra�p 

firing program. You can select the temperature you will 
fire  to  and the  length  of  time  you want  the furnace  to 
take to reach that temperature. (See set point.) 

SPPROG:  Set  Point  with  Programming 

SPPROG 

firing is one of three types of firings you can do with this 
controller. With  the  SPPROG firing  program,  you  can 
enter  up  to  12  stages  of  firing  into  the  controller  (six 
ramps and six soaks). It uses the  12-segment program. 
(See set point.) 

USING THE KEYS 

Plug your controller in. During  normal temperature 

display,  which  is  what  you  see 
after  you  first  plug  in,  the  top 

part  of  the  display  window 
shows the furnace  temperature 

in  large  numbers.  The  bottom 

part  of  the  display  window  is 

blank.  Press the 

DISP 

(display) 

key.  Each  time  you  press  this 

83' 

key, the display window shows a different message. 

The  messages  displayed  on  the  bottom  half  of  the 

display window are of  two types: operation and set-�p. 

Operation messages tell you what your furnace or kiln 

is  doing  while  firing  or  while  in  normal  temperature 
display.  Set-up  messages  guide  you  through  all  the 
set-ups. 

The  set-up  adjustments  that  you  can  make  on  the 

controller are organized under a series of Set-Up Modes. 
Press the 

SET 

UP 

key. While the 

SET 

UP 

key is held 

down, the display window reading will take you throu�h 
the eight Set-Up Modes one after the other. (See box thIS 
page.)  Or you  can  press 

SET 

UP 

once  for  each 

Mode.  Each  time  you  press  the 

SET 

UP 

key,  you 

see a different Set-Up Mode. The furnace temperature 
disappears when the Set-Up Modes are displayed. 

If you do not touch a key after a minute,  the display 

goes  back to normal temperature display. 

Press  the 

SET 

UP 

key  again to get  one  of  the eight 

Set-Up Modes in the bottom of the display. Then press 

the  top  left 

FUNC 

(function) key. Each time you press 

the 

FUNC 

key,  you  will  see  a 

different  message.  These  mes­

sages  are  the  Function  Mes­

sages  for  the  Set-Up  Mode  you 
are in. For instance, "CYC TI" is 
a  Function  Message  under  the 
"TUNING" Set-Up Mode. 

The 

FUNC 

key  works  only 

when  a  Set-Up Mode  is dis­
played.  So  i f   you  get 
"KEYERR"  when  you  press 
the 

FUNC 

key, you are not in 

a Set-Up Mode. 

SET 

ryr 

r r 

I  1. 

USING THE KEYS 

Set Up Modes 

Sf T 

SET 

R T 11.1 E 

W'II 

SE T 

T.'

p

lfT " 

.L 

III 

[RL 

T., 

P" 

T  ", 

.L  'II 

W  I 

SE T 

� 

R R 

r1 P 

SET 

RLGOR 

Sf T 

,_  U'"  I 

I?E R 11' 

t TRTllt 

ool 

' Wool 

If  you  press  the 

DISP 

key  while  a  Set-Up  Mode  is 

displayed,  the  controller  display  goes  back  to  normal 
temperature display. 

The Function Messages are lists of adjustments that 

you  can  make  under  each Set-Up  Mode. After you  use 
the 

FUNC 

key to  display a Function Message, you 

can 

use the up and down arrow keys to make adjustments. 

Arrow  keys  will  raise  or  lower  time  and  temperature 

settings  and  tum  features  on and  off.  If  you  make 

� 

adjustment and then decide you want to go back to 

setting  you  had  before,  you  can  do  that  by  pressmg 

RESET. 

The 

RESET 

key  will  work  only  if  the  Function 

Message  is  still  displayed  and  you  have  not  y�t 

pre$sed the 

DISP 

key. 

Exercise 

1: 

Press  the 

SET 

UP 

key until 

INPUT 

appears 

in the bottom of the display win­
dow. Then press the 

FUNC 

key 

until 

UNITS 

appears in the dis­

play.  Use  an  arrow  key  to 
change  the 

to  a 

(or  vice 

SE T 

versa). Now press the 

DISP 

key 

to  take  you  back  to  the  normal 

temperature display. 

You  have  just  changed  the 

temperature reading from OF. to 
·C.  (or  vice  versa).  You  entered 
the 

INPUT 

1 Set- Up Mode, and 

T., 

PU

T "  

.L 

'II 

1F 

"�'TTC 

,_, 

\'  1. 

.l 

changed  the 

UNITS 

Function Message  with  an arrow 

key. Now change the 

UNITS 

Function Message back to 

the way you had it if you want. 

Summary of Contents for UDC2000

Page 1: ...U DC 2000 INSTRUCTION MANUAL This is the roadmap that will unlock the magic in your UDC 2000 Study and save for future reference ...

Page 2: ...anted for two years This warranty includes immediate technical assistance via a toll free telephone number and complete replace ment of the controller if necessary For technical assis tance dial 1 800 423 9883 Your model and serial number is OC2003 0 0080 0000 00 0111 Here s how to remove the controller from your kiln in the event that you need to return it to the factory under warranty 1 Loosen t...

Page 3: ... into the drilled peephole plug provided Place I eephole plug into the top peephole of your lr iln 3 You will need to bend the ther mocouple at a 90 angle so that you can fasten the t h e r m o c o u p l e block to the out side kiln case To bend first break off one of the ceramic insulators b y squeezing with pliers 4 Then bend the thermocouple where itWill extend into the firing chamber by 1 11 2...

Page 4: ...ram into the controller We will show you how Function Message All the adjustments made on the controller are organized under 8 Set Up Modes You must have the oorrect Set Up Mode displayed on the screen before making an adjustment Then you must press the FUNC key until the adjustment you are making appears in the display window This adjustment display is called a Function Message 3 Normal Temperatu...

Page 5: ...ayed If you do not touch a key after a minute the display goes back to normal temperature display Press the SET UP key again to get one of the eight Set Up Modes in the bottom of the display Then press the top left FUNC function key Each time you press the FUNC key you will see a different message These mes sages are the Function Mes sages for the Set Up Mode you are in For instance CYC TI is a Fu...

Page 6: ...se this later At this point the Set Up Modes and their Function Messages will probably read like Greek to you Don t let this concern you You will probably never use most of them they re already set up at the factory for you But we will explain fully how to make the Set Up adjust ments you will need 5 DISPLAY MESSAGES Display Messages While Firing a Program When you re firing a program the controll...

Page 7: ...G and six soaks The SPPROG program is the heart of the controller The third method is with the SPRAMP program SPRAMP is a single ramp program The controller is either in a program SPPROG or SPRAMP or it is in Single Set Point When the control ler is out of the SPPROG and SPRAMP programs it is automatically in Single Set Point Single Set Point Firing The controller goes into Single Set Point right ...

Page 8: ...when segment one runs out of time If you don t care whether or not the furnace has reached the soak temperature when the soak timing begins enter 0 under SOKDEV If you want the controller to begin timing the soak only after the furnace has reached the soak tempera ture enter a number If you enter 5 that means the controller will stop the soak timing whenever the fur nace temperature dips lower tha...

Page 9: ...hedule 4 The display now reads ENAb SPROG Press the FUNC key STRSEG will ap pear in the bottom of the dis play Use the arrow keys to enter the first segment your firing is starting with This will usually be 1 5 Press FUNC again ENDSEG will appear in the bottom of the display Enter the last segment of your schedule using the arrow keys FIRING 1 I Toccr j I tJ IF I 1 5 p l1F E rJ II E G If you are f...

Page 10: ...ogram you can enter ramp time in minutes or in degrees of rise per hour In the SPRAMP program that you are in now you can enter only minutes 9 3 Press FUNC again to get FINLSP final set point Use the arrow keys to enter the temperature you are firing to The furnace is set for 10000 F in this example 4 Press DISP to get back to the normal temperature display 1 nnnF IUUU F l p LIII L l Press RUNIHOL...

Page 11: ... Message Change the settings with the arrow keys If the arrow keys have no effect on a setting bring up the TUNING Set Up Mode and then the LOCK Func tion Message Change the LOCK to none make the adjustments you need in the other Set Up Modes and then restore the LOCK REFERENCE Trouble Shooter KEYERR WHEN YOU PRESS RUN HOLD Both firing schedule s the 12 segment SPPROG and the single ramp SPRAMP ar...

Page 12: ..._ ___ r I I L I L I I _ H 1 L r L L I L I I 1 1_ _ r 1 __ _ _ _ J 1 L _ _ H I J L f 1_ L _ _t I_I f r 1_ I 1 _ _ t f _ _ L _ t I 1 _ 1 L L L _ _ L 1 I II I T _ 1 L jl_t 1 i 1 L 1 1 L _ 1 1 r T I l I L I I lLT t T L ot r u trrf LI_ T HOURS Function Seg Enter This Display Function Seg Enter This Display ment Value Prompt ment Value Prompt Start SG4 SP Soak Set 4 SG9 RP Point End SG4 TI Soak Time 4 S...

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