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FIRING 

WARNING! If you heat  wax to  a higher tempera­
ture than 350· F.,  you could RUIN your furnace. 

4. 

Mter firing is completed, always tum element on/off 

switch to the 

OFF 

position. 

Firing With Your Own Firing Schedule 

Planning Your Firing Schedule on Paper 

At  the  back  of  this  manual  you  will  find  a  blank 

Ramp/Soak Worksheet. Make copies of this worksheet. 
Use them to plan your firings as follows: 

You  have 

12 

segments  to  work  with.  A  segment  is 

either a temperature change (ramp), or a holding of the 
temperature for a period of time (soak). But you do not 
have to use all 

12 

segments. 

First,  decide how  long  you want  the furnace  to  fire, 

and to what temperature.  Draw a line on the chart from 

to  the  time/temperature  you  want.  Then  draw  a 

horizontal line to show how long the furnace is to remain 
at  that  temperature.  Angled  lines  are  ramps,  and 
horizontal lines are  soaks.  Draw  these lines  for  all the 
segments you need. You can use as few as one segment 
in a firing or as many as 

12. 

If you use only one segment 

for a firing, it must be a soak. Multiple-segment firings 

must end with a soak (odd number). 

SOAK 

SOAK 

Filling Out the Worksheet 

After you  draw  in  the  lines,  fill in  the blanks below 

the chart.  Here is what the entries mean: 

STRSEG 

(Start 

Segment, 

The segment your schedule is starting with. 

ENDSEG (End Segment, 

The segment your schedule is ending with. 

RECYCL (Number of recycles, 

Do you want the firing schedule to repeat itself? Write 

in the number of times. Write 

if you do not want it to 

repeat itself automatically. 

SOKDEV (Soak Deviation, 

During a soak, the controller holds the soak tempera­

ture  for  the  length  of  time  you  specify.  Suppose,  how­
ever, you're firing a fast schedule, and the furnace hasn't 
been able to reach the soak temperature when the soak 

time starts.  Do you want the controller to  start timing 
the  soak  even  though  the  furnace  has  not  reached  its 
soak  temperature?  Or  do  you  want  the  soak  time  to 

begin  only  after the furnace reaches  its  soak tempera­
ture? 

Example: the first segment (a ramp) is half an hour. 

The second segment is a 

1000· 

soak for one hour. At the 

end  of  the  first  half  hour,  the  furnace  is  at 

800·, 

not 

1000·. 

Do you want the one hour  soak segment to begin 

only after 

1000· 

is reached? Or do you want it to  begin 

when segment one runs out of time? 

If  you  don't  care  whether  or  not  the  furnace  has 

reached  the  soak  temperature  when  the  soak  timing 

begins,  enter 

"0" 

under 

SOKDEV. 

If  you  want  the  controller  to begin  timing the soak 

only  after  the furnace  has  reached  the  soak  tempera­

ture,  enter  a  number.  If  you  enter 

5, 

that  means  the 

controller  will  stop  the  soak timing whenever  the 

fur­

nace  temperature  dips  lower  than 

5· 

from  the  soak 

temperature,  or  higher  than 

5". 

You  can  enter  any 

temperature from 

to 

99 

degrees. 

SG1 RP (Ramp Tlma for Segment 

1, 

The length of  time for  segment 

#1, 

which is a ramp. 

The  maximum  time  you  can  enter  is 

99 

hours  and 

59 

minutes 

(99.59). 

You 

can 

also  enter  time  as  degrees  of  temperature 

rise  per minute 

(999· 

per minute  maximum). We'll  ex­

plain this more fully in RPUNIT below. 

SG 2 

SP (Soak Set Point, 

The  temperature  for  segment 

#2, 

which  is  a  soak. 

This is the temperature the  furnace  will work towards 

during  ramp 

# 1. 

SS 

TI (Soak Time, 

The length of time of segment 

#2, 

a soak. Maximum 

time  is 

99 

hours and 

59 

minutes or 

99.59. 

Continue filling out the chart for as many segments 

as you need. 

What  temperature do  you want  your furnace to be 
at  after  the  program  is finished? The  temperature 
of the last soak is the temperature the controller will 
hold your furnace at after the program is finished. 

It  will  hold  that  temperature  indefinitely. If  you 

want the elements to  shut  off after  the program is 
completed,  enter  a  temperature  below  room 
temperature for the last soak. 

STATE (Program State) 

There  are  two  choices  here: 

HOLD 

or 

DIS. 

Your 

selection here determines what the controller will do at 
the end of the  program.  After the controller  completes 

the firing  of  this  program,  it 

will 

either  close  (disa.ble) 

the program,  or keep it open.  If you select 

HOLD, 

then 

you  can  start  this  program  again just  by  pressing  the 

RUNIHOLD 

key.  If you  select 

DIS, 

then you will have 

to open this program by pressing the 

SET 

UP 

key twice, 

FUNC 

once,  and an  arrow  key. 

RPUNIT (Ramp units in time or rate, 

When you plan the  ramps of your schedule, you can 

figure them as either reaching a temperature in a cer­
tain length of time 

(TIME), 

or as degrees of temperature 

rise  per  hour  (RATE).  If  you  use 

TIME, 

write  in  the 

length  of  time  for  the ramps on  your  chart. 

If 

you  use 

RATE,  write  in  degrees  per  minute  for  each  ramp  on 

your  chart.  Most  people  prefer  time  as  a  unit.  The 

maximum  time  you  can  enter  is 

99.59  (99 

hours, 

59 

minutes).  The  maximum  rate  is 

999· 

degrees  per 

minute. 

Summary of Contents for UDC2000

Page 1: ...U DC 2000 INSTRUCTION MANUAL This is the roadmap that will unlock the magic in your UDC 2000 Study and save for future reference ...

Page 2: ...anted for two years This warranty includes immediate technical assistance via a toll free telephone number and complete replace ment of the controller if necessary For technical assis tance dial 1 800 423 9883 Your model and serial number is OC2003 0 0080 0000 00 0111 Here s how to remove the controller from your kiln in the event that you need to return it to the factory under warranty 1 Loosen t...

Page 3: ... into the drilled peephole plug provided Place I eephole plug into the top peephole of your lr iln 3 You will need to bend the ther mocouple at a 90 angle so that you can fasten the t h e r m o c o u p l e block to the out side kiln case To bend first break off one of the ceramic insulators b y squeezing with pliers 4 Then bend the thermocouple where itWill extend into the firing chamber by 1 11 2...

Page 4: ...ram into the controller We will show you how Function Message All the adjustments made on the controller are organized under 8 Set Up Modes You must have the oorrect Set Up Mode displayed on the screen before making an adjustment Then you must press the FUNC key until the adjustment you are making appears in the display window This adjustment display is called a Function Message 3 Normal Temperatu...

Page 5: ...ayed If you do not touch a key after a minute the display goes back to normal temperature display Press the SET UP key again to get one of the eight Set Up Modes in the bottom of the display Then press the top left FUNC function key Each time you press the FUNC key you will see a different message These mes sages are the Function Mes sages for the Set Up Mode you are in For instance CYC TI is a Fu...

Page 6: ...se this later At this point the Set Up Modes and their Function Messages will probably read like Greek to you Don t let this concern you You will probably never use most of them they re already set up at the factory for you But we will explain fully how to make the Set Up adjust ments you will need 5 DISPLAY MESSAGES Display Messages While Firing a Program When you re firing a program the controll...

Page 7: ...G and six soaks The SPPROG program is the heart of the controller The third method is with the SPRAMP program SPRAMP is a single ramp program The controller is either in a program SPPROG or SPRAMP or it is in Single Set Point When the control ler is out of the SPPROG and SPRAMP programs it is automatically in Single Set Point Single Set Point Firing The controller goes into Single Set Point right ...

Page 8: ...when segment one runs out of time If you don t care whether or not the furnace has reached the soak temperature when the soak timing begins enter 0 under SOKDEV If you want the controller to begin timing the soak only after the furnace has reached the soak tempera ture enter a number If you enter 5 that means the controller will stop the soak timing whenever the fur nace temperature dips lower tha...

Page 9: ...hedule 4 The display now reads ENAb SPROG Press the FUNC key STRSEG will ap pear in the bottom of the dis play Use the arrow keys to enter the first segment your firing is starting with This will usually be 1 5 Press FUNC again ENDSEG will appear in the bottom of the display Enter the last segment of your schedule using the arrow keys FIRING 1 I Toccr j I tJ IF I 1 5 p l1F E rJ II E G If you are f...

Page 10: ...ogram you can enter ramp time in minutes or in degrees of rise per hour In the SPRAMP program that you are in now you can enter only minutes 9 3 Press FUNC again to get FINLSP final set point Use the arrow keys to enter the temperature you are firing to The furnace is set for 10000 F in this example 4 Press DISP to get back to the normal temperature display 1 nnnF IUUU F l p LIII L l Press RUNIHOL...

Page 11: ... Message Change the settings with the arrow keys If the arrow keys have no effect on a setting bring up the TUNING Set Up Mode and then the LOCK Func tion Message Change the LOCK to none make the adjustments you need in the other Set Up Modes and then restore the LOCK REFERENCE Trouble Shooter KEYERR WHEN YOU PRESS RUN HOLD Both firing schedule s the 12 segment SPPROG and the single ramp SPRAMP ar...

Page 12: ..._ ___ r I I L I L I I _ H 1 L r L L I L I I 1 1_ _ r 1 __ _ _ _ J 1 L _ _ H I J L f 1_ L _ _t I_I f r 1_ I 1 _ _ t f _ _ L _ t I 1 _ 1 L L L _ _ L 1 I II I T _ 1 L jl_t 1 i 1 L 1 1 L _ 1 1 r T I l I L I I lLT t T L ot r u trrf LI_ T HOURS Function Seg Enter This Display Function Seg Enter This Display ment Value Prompt ment Value Prompt Start SG4 SP Soak Set 4 SG9 RP Point End SG4 TI Soak Time 4 S...

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