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PLUMBING 

Refer to the VC Series Cartridge Valve Installation and Instruction 
sheet, form number 95C-10919, for plumbing instructions. 

IMPORTANT: 

For trouble-free operation of the product, good installation 
practice must include initial system flushing, chemical 
water treatment, and the use of a 50 micron  (or finer) 
system side stream filter(s). Remove all filters before 
flushing. 

Put the VC actuator manual lever in the manual open or the 
fully open (down) position to allow initial system flushing with 
the actuator mounted. This may be done without electrical 
hook-up. Alternatively, reusable flush caps, part # 272866B, 
may be purchased separately for use in initial flushing of dirty 
hydronic systems. 

Do not use boiler additives, solder flux and wetted 
materials which are 

petroleum based or contain mineral 

oil, hydrocarbons, or ethylene glycol acetate.  Compounds 
which can be used, with minimum 50% water dilution, are 
diethylene glycol, ethylene glycol, and propylene glycol 
(antifreeze solutions). 

TO INSTALL ACTUATOR 

Installation of the actuator does not require draining the system, 
provided the valve body and valve cartridge assembly remain in the 
pipeline.  Wiring may be done either before or after the actuator is 
installed. 

1.  The actuator head is automatically latched to the   valve.  Align the 

coupling hole in the bottom of the actuator with the valve stem. 
Press the actuator down towards the body with moderate hand force 
and turn the actuator counter-clockwise by 1/8 turn (45 degrees) to 
line up the actuator with the piping.  The latch will click when 
engaged.  See Figure 2. 

NOTE:

 The actuator can also be installed at right angles to the valve 

body but in this position the latch mechanism will not engage. 

2.  Connect leadwires.   See Figure 3 for flexible conduit installation 

with plenum-cable models. 

Figure 2 - Latch Mechanism to detach Actuator 

3/8" flex 
conduit 

Figure 3 - Flexible Conduit Attachment 

WIRING 

NOTE: Each 3-wire (SPDT) actuator must have individual spdt 
controller. Use series 40 or 80 for single controller to control 
multiple valves. 

Figures  4, 5, 6 and 7  show wiring connections. Port "A" 

open and 

closed denote valve open and closed positions respectively.  On 
auxiliary switch models, terminal 4 (grey wire) contact makes at the 
end of the Port A opening stroke.  On Molex connector models, valve 
& auxiliary switch boltage must be the same to meet approval 
requirement.  For mixed line voltage and 24 VAC (Safety Extra Low 
Voltage) application, the cable version is recommended. 

CAUTION: 

Disconnect power supply before connecting wiring to prevent 
electrical shock and equipment damage. 

5  

Port "A" 

AUX.SW. 

3  2  1 

Closed 

Open

(3 WIRE) 

Valve 

5  4

MODELS 

Figure 4 - Wire configuration for MOLEX™ models for 

SPDT controller.  (Series 20 & 60). 

WHITE 

BLUE

BLACK 

BROWN

Open

Closed

Port "A"

Valve 

ORANGE 

GREY 

(3 WIRE) 

N

AUX.SW. 

MODELS 

Figure 5 - Wiring color code for cable models for SPDT 

controller. ( Series 20 & 60 ) 

Port "A" 

Closed 

Open 

N

AUX.SW. 

MODELS 

( 2 WIRE + 

COMMON) 

Valve 

1

4

Figure 6 - Wire configuration for MOLEX™ models for SPST 

controller.  (Series 40 & 80) 

BLACK 

BROWN

Closed

Open 

Port "A"

WHITE 

Valve 

ORANGE 

L

GREY 

( 2 WIRE + 

N

AUX.SW. 

COMMON) 

BLUE

MODELS 

Figure 7 - Wiring color code for cable models for SPST 

controller. ( Series 40 & 80) 

Summary of Contents for VC2 Series, VC4 Series, VC60 Series, VC8Series

Page 1: ... generally accepted industry standards Honeywell is not responsible for damages resulting from misapplication or misuse of its products Voltage Label Colour Code 24V 50Hz 24V 60Hz Models Blue 100 130 V 50 60 Hz Model Black 200 240 V 50 60 Hz Model Red Power consumption 6 Watts Max at nominal Voltage during valve position change Use 24 V Class 2 transformer Provide 6 VA per valve for transformer an...

Page 2: ...pression 3 116 4 9 16 147 5 13 16 NORTH AMERICA STANDARD MODELS 3 8 FLARE 1 98 3 7 8 111 4 3 8 136 5 11 32 1 2 SWEAT 89 3 1 2 130 5 1 8 1 2 FLARE 1 98 3 7 8 136 5 11 32 1 2 INVERTED FLARE 1 1 2 NPT int 3 4 NPT int 94 3 11 16 113 4 7 16 130 5 1 8 3 4 SWEAT 132 136 5 3 16 5 11 32 1 NPT int 1 SWEAT 1 1 4 SWEAT 110 4 5 16 118 4 5 8 142 5 5 8 1 1 4 NPT int 1 No adapters 2 Suitable for use as15 mm compr...

Page 3: ...he piping The latch will click when engaged See Figure 2 NOTE The actuator can also be installed at right angles to the valve body but in this position the latch mechanism will not engage 2 Connect leadwires See Figure 3 for flexible conduit installation with plenum cable models Figure 2 Latch Mechanism to detach Actuator 4 1 2 3 3 8 flex conduit Figure 3 Flexible Conduit Attachment WIRING NOTE Ea...

Page 4: ... cam operated SW1 closes and SW2 opens When need for heat is satisfied the thermostat contacts open RLY1 is de energized and the valve motor is driven closed through SW1 and the NC contacts of SW3 When the valve reaches the fully closed position the cam operated SW2 closes and SW1 opens anticipating the next call for heat cycle VC HYDRONIC VALVE AC MOTOR CW CAM RLY1 SW1 SW2 Valve Close Open NC NO ...

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