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VR8245 AND VR8345 UNIVERSAL ELECTRONIC IGNITION GAS CONTROLS

11

69-2013

NOTE: With modules that continue spark until pilot lights 

or system is shut down manually, pilot should 
light when gas supply is turned on.

Hot Surface or Direct Spark Ignition

—After 

the module locks out, turn on gas supply and 
assure there is no gas flow to main burner.

6.

Set the thermostat below room temperature 
and wait at least 45 seconds to reset system.

7.

Operate system through one complete cycle 
to make sure all controls operate properly.

MAINTENANCE

WARNING

FIRE OR EXPLOSION HAZARD
CAN CAUSE PROPERTY DAMAGE, SEVERE 
INJURY, OR DEATH

Improper cleaning or reassembly can cause gas 
leakage. When cleaning, be sure that the control 
is reassembled properly and perform gas leak 
test.

Regular preventive maintenance is important in 
applications such as commercial cooking, agricultural and 
industrial operations that place a heavy load on system 
controls because:
• In many such applications, particularly commercial 

cooking, the equipment operates 100,000 to 200,000 
cycles per year. Such heavy cycling can wear out the 
gas control in one to two years.

• Exposure to water, dirt, chemicals and heat can 

damage the gas control and shut down the control 
system.

The maintenance program should include regular 
checkout of the gas control; see Startup and Checkout 
section. To check out the control system, see the 
appliance manufacturer literature. Maintenance frequency 
must be determined individually for each application. 
Some considerations are:

Cycling frequency

. Appliances that may cycle 100,000 

times annually should be checked monthly.

Intermittent use

. Appliances that are used seasonally 

should be checked before shutdown and again before 
the next use.

Consequence of unexpected shutdown

. Where the 

cost of an unexpected shutdown would be high, the 
system should be checked more often.

Dusty, wet, or corrosive environment

. Since these 

environments can cause the gas control to deteriorate 

more rapidly, the system should be checked more 
often.

NOTE: If the gas control will be exposed to high ammo-

nia conditions, e.g., those used in greenhouses 
or animal barns, contact your Honeywell sales 
representative to request a gas control with cor-
rosion resistant construction.

The gas control should be replaced if:
• It does not perform properly during checkout or 

troubleshooting.

• The gas control knob is hard to turn or push down.
• The gas control is likely to have operated for more than 

200,000 cycles.

SERVICE

WARNING

FIRE OR EXPLOSION HAZARD
CAN CAUSE PROPERTY DAMAGE, SEVERE 
INJURY OR DEATH

Do not disassemble the gas control; it contains no 
replaceable components. Attempted disassembly 
or repair can damage the gas control.

CAUTION

Do not apply a jumper across or short the 
valve coil terminals. Doing so can burn out the 
heat anticipator in the thermostat or damage 
the ignition module.

If Main Burner Will Not Come On With Call For 
Heat

1.

Make sure the gas control knob is in the ON posi-
tion.

2.

Adjust thermostat several degrees above room tem-
perature.

3.

Using an ac voltmeter, check for voltage at gas
control.

Intermittent Pilot Ignition

—If pilot lights, mea-

sure voltage across MV/PV and MV. If pilot does 
not light, measure across MV/PV and PV before 
safety lockout occurs.

Hot Surface or Direct Spark Ignition

—Measure 

voltage across MV terminals at gas control.

4.

If voltage is not present, check control circuit for 
pro-per operation.

5.

If proper control circuit voltage is present, replace 
gas control.

Summary of Contents for VR8245

Page 1: ...e conversion factors in Table 2 to convert capacities for other gases APPROVALS American Gas Association Design Certificate L2025007 Canadian Gas Association Design Certificate L2025007 PIPE ADAPTERS Includes two 3 4 to 1 2 inch NPT bushings and one 1 2 to 3 8 inch NPT bushing CROSS REFERENCE See Table 4 for cross reference information INSTALLATION WHEN INSTALLING THIS PRODUCT 1 Read these instruc...

Page 2: ...ressure Regulator Type Current Draw A Conversion Kits Natural Gas LP LP Natural Gas VR8245M 1 2 x 1 2 Standard 5 393691 394588 VR8345H 3 4 x 3 4 Slow Opening 7 393691 394588 VR8345M 3 4 x 3 4 Standard 7 393691 394588 VR8345Q 3 4 x 3 4 2 Stage 9 396021 396025 Table 4 Cross Reference Universal Replacement Cross Reference Universal Service Part Honeywell White Rodgers Robert Shaw VR8245M2530 VR8204A1...

Page 3: ... over gas control inlet or outlet 2 Apply moderate amount of good quality pipe com pound to bushing leaving two end threads bare See Fig 1 3 Insert bushing in gas control and carefully thread pipe into the bushing until tight Fig 1 Use moderate amount of pipe compound Location Locate the combination gas control in the appliance vestibule on the gas manifold In replacement applications locate the g...

Page 4: ...diment trap 4 Apply a moderate amount of good quality pipe com pound do not use Teflon tape to pipe only leaving two end threads bare See Fig 1 On LP installa tions use compound resistant to LP gas 5 Remove seals over gas control inlet and outlet if necessary 6 Connect pipe to gas control inlet and outlet Use wrench on the square ends of the gas control See Fig 3 and 4 When working with an intermi...

Page 5: ...de a gas tight seal 5 Push tubing into the pilot gas tapping on the outlet end of the control until it bottoms While holding tub ing all the way in slide compression fitting into place engage threads and turn until finger tight Then tighten one more turn with wrench Do not overtighten Refer to Fig 5 and 6 6 Connect other end of tubing to pilot burner accord ing to pilot burner manufacturer instruc...

Page 6: ... Connect control circuit to gas control terminals See Fig 3 and 8 9 or 10 4 Adjust the thermostat heat anticipator to 0 7 the rat ing stamped on the valve operator Fig 7 Install wire adapter for hot surface or direct spark ignition systems Pilot plug must be in the valve pilot opening Fig 8 VR8245M VR8345M H wiring connections in intermittent ignition system M8440A PV M V PV M V OFF ON PILOT GAS S...

Page 7: ... 0 2 VALVE LOAD 120VAC HOT 570A0056 WARNING Explosion hazard Can cause serious injury or death This device can malfunction if it gets wet Never try to use a device that has been wet replace it GND BURNER 24V GND VALVE GND 24V LED L2 HSI HSI L1 SENSE VALVE MPLS MN 55422 SEE INSTRUCTIONS FOR REMOTE SENSE DUAL ROD APPLICATIONS TRIAL TIME NUM OF TRIALS CONFIGURATION PLUG 120VAC NEUTRAL TRIAL TIME 7 SE...

Page 8: ...er solution anytime work is done on a gas control Gas Leak Test 1 Paint all pipe connections upstream of the gas con trol with a rich soap and water solution Bubbles indicate a gas leak 2 If a gas leak is detected tighten the pipe connection CAUTION Fire or explosion hazard Stand clear while lighting main burner to prevent injury caused from hidden gas leaks that could cause flashback in the appli...

Page 9: ... burner lightoff Make sure that the main burner lights smoothly and that all ports remain lit 2 Check the full rate manifold pressure listed on the appliance nameplate Gas control full rate outlet pressure should match this rating 3 With main burner operating check the control flow rate using the meter clocking method or check pres sure using a manometer connected to the outlet pressure tap on the...

Page 10: ...e to the safety shutdown or safety lockout tests recommended for the intermittent pilot IP hot surface HSI or direct spark DSI module When different use the procedure rec ommended for the module 1 Turn off gas supply 2 Set the thermostat or controller above room temperature to call for heat 3 Intermittent Pilot Ignition Watch for an igni tion spark at pilot burner either immediately or following p...

Page 11: ...s that are used seasonally should be checked before shutdown and again before the next use Consequence of unexpected shutdown Where the cost of an unexpected shutdown would be high the system should be checked more often Dusty wet or corrosive environment Since these environments can cause the gas control to deteriorate more rapidly the system should be checked more often NOTE If the gas control w...

Page 12: ...ge tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions provided by the manufacturer of your heating appliance The information below will be of assistance in a typi cal gas control application but the specific con trols used and the procedures outlined by the manufacturer or your appliance may differ and requi...

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