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WT8840 TRADE WATER HEATER CONTROLS

34-00013EF—01

2

PLANNING THE INSTALLATION

WARNING

Fire or Explosion Hazard.

Can cause severe injury, death or property 

damage.

Follow these warnings exactly:

1. Plan the installation as outlined below
2. Plan for frequent maintenance as 

described in the Maintenance section.

3. Review the following conditions that can 

apply to your specific installation and take 
the precautionary steps provided.

Frequent Cycling

This control is designed for use on appliances that 
typically cycle three to five times a day. In year-round 
applications with greater cycling rates of 10,000 
cycles annually, the control can wear out more quickly. 
Perform a monthly checkout.

Water or Steam Cleaning

If a control gets submerged in water, replace it. If the 
appliance is likely to be cleaned with water or steam, 
protect (cover) the control and wiring from water or 
steam flow. Mount the control high enough above the 
bottom of the cabinet so it does not get wet during 
normal cleaning procedures.

High Humidity or Dripping Water

Dripping water can cause the control to fail. Never 
install an appliance where water can drip on the 
control. In addition, high ambient humidity can cause 
the control to corrode and fail. If the appliance is in a 
humid atmosphere, make sure air circulation around 
the control is adequate to prevent condensation. Also, 
regularly check out the system.

Corrosive Chemicals

Corrosive chemicals can attack the control, eventually 
causing a failure. If chemicals are used for routine 
cleaning, avoid contact with the control. Where 
chemicals are suspended in air, as in some industrial 
or agricultural applications, protect the control with a 
cover.

Dust or Grease Accumulation

Heavy accumulations of dust or grease can cause the 
control to malfunction. Where dust or grease can be a 
problem, provide covers for the control to limit 
contamination.

Heat

Excessively high temperature can damage the control. 
Make sure the maximum ambient temperature at the 
control does not exceed the rating of the control. If the 
appliance operates at very high temperatures, use 
insulation, shielding, and air circulation, as necessary, 
to protect the control. Proper insulation or shielding 

should be provided by the appliance manufacturer. 
Verify proper air circulation is maintained when the 
appliance is installed.

Flow Capacity & Pressure Drop

Fig. 1 shows the typical flow (kBTU/hr) vs pressure 
drop (in. w.c.) curve for natural gas and LP gas. Actual 
pressure drop depends on the internal configuration 
of the valve. Table 1 shows the pressure drop at 
various flows for the control.

Fig. 1. Typical capacity curve for WT8840 family 

water heater control system.

Table 1. Gas capacity conversion for WT8840.

INSTALLATION

When Installing This Product…

1.

Read these instructions carefully. Failure to 
follow them could damage the product or cause 
a hazardous condition.

2.

Check the ratings given in the instructions and 
on the product to make sure the product is 
suitable for your application.

3.

Installer must be a trained, experienced service 
technician.

4.

After installation is complete, check out product 
operation as provided in these instructions.

Gas Type

Flow (kBTU/hr)

Pressure Drop 

(in. w.c.)

NG

30
50
75

1.43
1.47
1.54

LP

30
50
75

0.91
0.94
0.97

M36122

0.8

0.9

1.0

1.1

1.2

1.3

WT8840 CAPACITY DATA

0

10

20

30

40

50

60

70

80

90

100

PRESSURE DROP (IN WC)

FLOW

(KBTU/HR)

Summary of Contents for WT8840

Page 1: ...ressure range recommendation 0 5 PSI 14 0 in w c maximum inlet pressure allowed for proper operation Body Pattern 90 degrees with 1 2 in inlet and 1 2 in inverted flare outlet Mounting Mounting in upright position only Control Input Voltage Minimum 350 mV dc open circuit Voltage Maximum 850 mV dc open circuit Capacity See Table 1 Regulation Range Natural Gas Minimum 30 000 Btuh Maximum 85 000 Btuh...

Page 2: ...ded in air as in some industrial or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperature can damage the control Make sure the maximum ambient temperature at the cont...

Page 3: ...es 1 Use a new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Ensure that gas supply is turned off 3 Run pipe or tubing to the water heater control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 4 Install a sediment trap in the supply line to the...

Page 4: ...feet of 1 2 in pipe with 5 in w c pressure 2 Depress the piezo igniter to light the pilot flame and hold the knob in until the status indicator starts to blink approximately 30 seconds indicating pilot now being held by electronics NOTE LED should blink once every three seconds If not check the error codes in Table 3 3 Release the knob and turn to the desired temperature setting The burner will co...

Page 5: ...s Leak Test at plug with main burner operating Procedure to check the gas input and burner flow rate 1 Check the full rate manifold pressure listed on the appliance nameplate Water heater control full rate outlet pressure should match this rating 2 With burner operating check the water heater control flow rate using the meter clocking method or check pressure using a manometer connected to the out...

Page 6: ...Normal operatio n No action required 1 flash every 3 seconds Not an error indicates the electronics is holding the Pilot Valve open and the Main Valve closed You can now turn the knob to a desired setpoint temperature LED will continue to flash 1 time every 3 seconds while in Idle mode no call for heat Strobe every 3 seconds Not an error indicates call for heat during normal operation Main valve o...

Page 7: ...DEVICE KNOB FROM OFF TO PILOT PRESS DOWN KNOB AND HOLD LIGHT PILOT BY DEPRESSING PIEZO IGNITION BUTTON PILOT SHOULD LIGHT WATER TEMPERATURE IS BELOW THE CUT OUT LIMIT CHECK WIRING OF THERMOPILE LEADS FLAME COVERAGE OF THERMOPILE THERMOPILE OUTPUT IS TOO LOW RUN THERMOPILE OUTPUT CHECK STATUS LIGHT SHOULD FLASH AFTER 1 MINUTE LED WILL FLASH NORMAL SINGLE BLINK RELEASE THE DEVICE KNOB PILOT SHOULD R...

Page 8: ... heated water IMPORTANT Follow the operating instructions provided by the manufacturer of your water tank appliance The information in this form describes a typical water heater control application but the specific controls used and the procedures outlined by the manufacturer of your appliance can differ requiring special instructions STOP READ THE WARNINGS ABOVE If the appliance does not turn on ...

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