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INSTALLATION INSTRUCTIONS

69-2247-05

WV8840A Water Heater Controls

APPLICATION

The WV8840A Water Heater Control is designed for use 

in Standing Pilot applications using an immersion well for 

water temperature sensing. All models of WV8840A 

include an integrated NTC temperature sensor.

The WV8840A is powered from a thermopile heated by 

the standing pilot flame. CS8840 pilot assemblies are 

designed for use with this control.

The immersion well for sensing water temperature has 

matched NTC thermistor sensors. These sensors 

provide the fail-safe mechanism through which the 

WV8840A can provide both accurate water temperature 

control as well as water temperature limit (Temperature 

Cut-Out [TCO]) function.

SPECIFICATIONS

IMPORTANT

WV8840A controls provide direct replacement 

only.

Pressure Regulator: 

The outlet pressure regulator 

setting is shown on the product label.

Inlet Pressure Range:

See appliance rating plate for inlet pressure range 

recommendation. 

1/2 PSI (14.0 in. w.c.) maximum inlet pressure allowed 

for proper operation.

Body Pattern: 

90 degrees with 1/2 in. inlet and 1/2 in. 

inverted flare outlet.

Mounting: 

Mounting in upright position only.

Control Input:

Voltage Minimum: 350 mV dc, open circuit.

Voltage Maximum: 850 mV dc, open circuit.

Capacity: 

See Table 1.

Regulation Range:

Natural Gas:

   Minimum: 30,000 Btuh.

   Maximum: 85,000 Btuh.

Ambient Temperature Range: 

32°F to 150°F 

(0°C to 66°C)

Operating Range: 

0°F to 150°F (-18°C to 66°C)*

Storage Range: 

-40°F to 150°F (-40°C to 66°C)

* Valve will operate at 0°F (-18°C) but valve characteris-

tics can not be guaranteed until ambient temperature 

reaches 32°F (0°C).

Humidity: 

95% non-condensing at 104°F (40°C)

Approvals:

This device is certified by Canadian Standards Associa-

tion (CSA) to the following standards:

ANSI Z21.20

ANSI Z21.23

ANSI Z21.78

ANSI Z21.87

CAN/CSA-C22.2 No. 199-M89

CAN1-6.6-M78

CSA 4.6

CSA 6.20

Accessory Parts:

Pilot Assembly CS8840

Summary of Contents for WV8840A

Page 1: ... is shown on the product label Inlet Pressure Range See appliance rating plate for inlet pressure range recommendation 1 2 PSI 14 0 in w c maximum inlet pressure allowed for proper operation Body Pattern 90 degrees with 1 2 in inlet and 1 2 in inverted flare outlet Mounting Mounting in upright position only Control Input Voltage Minimum 350 mV dc open circuit Voltage Maximum 850 mV dc open circuit...

Page 2: ...l or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperature can damage the control Make sure the maximum ambient temperature at the control does not exceed the rating ...

Page 3: ...1 Use a new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Ensure that gas supply is turned off 3 Run pipe or tubing to the water heater control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 4 Install a sediment trap in the supply line to the wa...

Page 4: ...t of 1 2 in pipe with 5 in w c pressure 2 Depress the piezo igniter to light the pilot flame and hold the knob in until the status indicator starts to blink approximately 30 seconds indicating pilot now being held by electronics NOTE LED should blink once every three seconds If not check the error codes in Table 3 3 Release the knob and turn to the desired temperature setting The burner will come ...

Page 5: ...ow rate 1 Check the full rate manifold pressure listed on the appliance nameplate Water heater control full rate outlet pressure should match this rating 2 With burner operating check the water heater control flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the water heater control See Fig 5 MAINTENANCE WARNING Fire or Explosion ...

Page 6: ...ronics is holding the Pilot Valve open and the Main Valve closed You can now turn the knob to a desired setpoint temperature LED will continue to flash 1 time every 3 seconds while in Idle mode no call for heat Strobe every 3 seconds Not an error indicates call for heat during normal operation Main valve open None Action required 2 flashes Low thermopile voltage main valve not turned ON Check ther...

Page 7: ...ed in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat WARNING Scalding Hazard Can cause burns severe injury or death Never move temperature setpoint knob past the HOT setting without checking water temperature at the faucet and readjusting until comfortably warm to the touch Consider the ages and health of all who will ...

Page 8: ...bove the previous temperature follow these instructions 1 Set the temperature setpoint knob to OFF 2 Turn off the main gas valve to the appliance 3 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow step 1 in the warning above If you DO NOT smell gas continue with the next step 4 Turn on the gas supply to the appliance 5 Restart the appliance by performing lighting p...

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