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INSTALLATION INSTRUCTIONS

34-00019-03

WV8860C Water Heater Controls

APPLICATION

The WV8860 Water Heater Control is designed for use in 

Standing Pilot applications using an immersion well for 

water temperature sensing. All models of WV8860 

include an integrated NTC temperature sensor.

The WV8860 design includes an input for reading an 

NTC temperature sensor. The control uses this sensor to 

read and capture the temperature profile of surfaces 

with maximum temperatures up to 300°F (150°C). 

Applications of this feature include characterizing the 

water heater combustion chamber temperature during 

burner operation to indicate if the burner is operating 

properly.

The WV8860 is powered from a thermopile heated by the 

standing pilot flame. CS88 pilot assemblies are 

designed for use with this control.

The immersion well for sensing water temperature has 

matched NTC thermistor sensors. These sensors 

provide the fail-safe mechanism through which the 

WV8860 can provide both accurate water temperature 

control as well as water temperature limit (Temperature 

Cut-Out [TCO]) function.

SPECIFICATIONS

IMPORTANT

WV8860 controls provide direct replacement 

only.

Pressure Regulator: 

The outlet pressure regulator set-

ting is shown on the product label.

Inlet Pressure Range:

See appliance rating plate for inlet pressure range 

recommendation. 

1/2 PSI (14.0 in. w.c.) maximum inlet pressure 

allowed for proper operation.

Body Pattern: 

90 degrees with 1/2 in. inlet and 1/2 in. 

inverted flare outlet.

Mounting: 

Mounting in upright position only.

Control Input:

Voltage Minimum: 350 mV dc, open circuit.

Voltage Maximum: 850 mV dc, open circuit.

Capacity: 

See Table 1.

Regulation Range:

Natural Gas:

   Minimum: 30,000 Btuh.

   Maximum: 85,000 Btuh.

Ambient Temperature Range: 

32°F to 150°F 

(0°C to 66°C)

Operating Range: 

0°F to 150°F (-18°C to 66°C)*

Storage Range: 

-20°F to 120°F (-29°C to 49°C)

*Valve will operate at 0°F (-18°C) but valve 

characteristics can not be guaranteed until ambient 

temperature reaches 32°F (0°C).

Humidity: 

95% non-condensing at 104°F (40°C)

Approvals:

This device is certified by Canadian Standards 

Association (CSA) to the following standards:

ANSI Z21.20

ANSI Z21.23

ANSI Z21.78

ANSI Z21.87

CAN/CSA-C22.2 No. 199-M89

CAN1-6.6-M78

CSA 4.6

CSA 6.20

Accessory Parts:

Pilot Assembly CS88

Chamber Sensor 50056062-201

Summary of Contents for WV8860C

Page 1: ...e limit Temperature Cut Out TCO function SPECIFICATIONS IMPORTANT WV8860 controls provide direct replacement only Pressure Regulator The outlet pressure regulator set ting is shown on the product label Inlet Pressure Range See appliance rating plate for inlet pressure range recommendation 1 2 PSI 14 0 in w c maximum inlet pressure allowed for proper operation Body Pattern 90 degrees with 1 2 in in...

Page 2: ...some industrial or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperature can damage the control Make sure the maximum ambient temperature at the control does not exce...

Page 3: ...s and practices 1 Use a new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Ensure that gas supply is turned off 3 Run pipe or tubing to the water heater control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 4 Install a sediment trap in the suppl...

Page 4: ...pipe with 5 in w c pressure 2 Depress the piezo igniter to light the pilot flame and hold the knob in until the status indicator starts to blink approximately 30 seconds indicating pilot now being held by electronics NOTE LED should blink once every three seconds If not check the error codes in Table 3 3 Release the knob and turn to the desired temperature setting The burner will come on if water ...

Page 5: ...put and Burner Flow Rate 1 Check the full rate manifold pressure listed on the appliance nameplate Water heater control full rate outlet pressure should match this rating 2 With burner operating check the water heater con trol flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the water heater control See Fig 5 MAINTENANCE WARNING ...

Page 6: ... the Main Valve closed You can now turn the knob to a desired setpoint temperature LED will continue to flash 1 time every 3 seconds while in Idle mode no call for heat Normal operation knob in HEAT position 1 flash every 3 seconds Not an error indicates call for heat during normal operation Main valve open None Action required 2 flashes Low thermopile voltage main valve not turned ON Check thermo...

Page 7: ...ntrol must be replaced in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat WARNING Scalding Hazard Can cause burns severe injury or death Never move temperature setpoint knob past the HOT setting without checking water temperature at the faucet and readjusting until comfortably warm to the touch Consider the ages and hea...

Page 8: ...urn on when the setpoint knob is set several degrees above the previous temperature follow these instructions 1 Set the temperature setpoint knob to OFF 2 Turn off the main gas valve to the appliance 3 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow step 1 in the warning above If you DO NOT smell gas continue with the next step 4 Turn on the gas supply to the appl...

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