Honeywell XP Series, Operating Instructions And Maintenance Manual

Page 1: ...XP Series Personal Gas Detector Operating Instructions and Maintenance Manual ...

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Page 3: ...r Codes 11 10 Alarm Occurred Indication 11 11 Confidence Flash beep 12 12 Zero Calibration Oxygen Span 12 13 Span Calibration Toxic Versions Only 13 14 Changing the Detector Set up 15 15 Specifications 19 16 Contacting Honeywell Analytics 20 17 Sensor Cross Sensitivity Data 21 18 Accuracy Statement 23 19 Replacing the Battery or Sensor 23 20 Warnings 24 21 Warranty 25 22 Other Gases 27 23 Replacem...

Page 4: ...es pour le téléchargement du website www honeywellanalytics com de Honeywell Analytics Se provee este manual imprimió en inglés solamente Las versiones alternativas de la lengua están disponibles para la transferencia directa del website www honeywellanalytics com de Honeywell Analytics Questo manuale viene fornito stampato solo in Inglese Versioni in altre lingue incluso l italiano sono disponibi...

Page 5: ... test the sensor s response to gas by exposing the detector to a target gas concentration that exceeds the alarm set points Manually verify that the audible visual and vibrating alarms are activated Exposure to extremely high levels of over range gas may cause temporary loss of sensor accuracy Allow detector to stabilize in a zero gas atmosphere before reuse It is recommended to perform a sensor r...

Page 6: ...Press the On Off button for one second and the XP will turn on The detector will emit 5 beeps and 5 flashes XP will warm up for 30 seconds showing a countdown in seconds and the Test Pass icon will be flashing It will then perform a self test If the detector passes the Test Pass icon is displayed If the Test Fail icon is displayed then the detector has failed the self test please refer to the inst...

Page 7: ...ever any button is pressed 4 Gas Alarms The XP has two levels of instantaneous gas alarms of which the level 2 alarm is more urgent than the level 1 alarm XP also has a 15 minute STEL alarm and an 8 hour TWA alarm The alarm set points can be set by the user on the detector It is supplied with the following default alarm set points Gas Type Level 1 Alarm Level 2 Alarm STEL Alarm TWA Alarm H2 S 10 p...

Page 8: ...conds STEL alarm blink 5 beeps per second 5 flashes per second Once every 2 seconds TWA alarm blink 5 beeps per second 5 flashes per second Once every 2 seconds Examples shown for H2 S Note When the detected gas level returns to a safe level the gas alarm will stop unless the alarm mode is set to latching The user cannot cancel an alarm If the measured reading exceeds the range of the sensor then ...

Page 9: ...measured and the STEL and TWA values except oxygen These can be viewed by pressing the Up Down buttons to scroll through the displays a normal CO b the CO STEL TWA values measured STEL value TWA value c the maximum peak CO reading measured To clear the peak reading press the On Off button once when the peak value is displayed on the LCD ...

Page 10: ...circuit and sensor Display the level 1 and level 2 alarm set points Display the STEL and TWA alarm set points Display the peak STEL and TWA values Display the result of the self test as follows Self Test Result Display Audible Alarm Visual Alarm Pass None None Fail 1 long beep 1 flash If the self test fails repeat the self test The XP will warm up for one minute before the next self test is perfor...

Page 11: ...our local Honeywell Analytics representative 8 Low Battery When the XP battery level reaches a preset level it will warn the user that the battery is low and needs replacing by generating a beep and flashing the LED once every 5 seconds Also the battery icon will flash When the battery is finally exhausted an error code E02 will be displayed see Section 9 and a beep generated once every second 9 E...

Page 12: ...alibration Oxygen Span Zero calibration must be performed in a clean atmosphere and it is recommended that it be performed daily or after any gas alarm Depress the On Off button 2 times The detector will initiate a zero with a countdown showing a 0 for zero calibration followed by a countdown from 20 to 00 blink When the zero calibration has been completed the XP will indicate a pass by beeping tw...

Page 13: ...entration calibration gas as follows Toxic Gas Recommended Calibration Gas Concentration Calibration Gas Concentration Range H2 S 25 ppm in air or N2 20 30 ppm CO 100 ppm in air or N2 70 200 ppm See Section 22 for other toxic gases A gas regulator supplying the gas at 300 ml min flow rate Tubing for use between the regulator and the test adaptor See Section 24 Calibration Accessories The following...

Page 14: ...ord is entered then the span gas concentration will be displayed and can be changed with the Up and Down buttons refer to Section 22 for the table of span gas concentration ranges for the limits Press the On Off button to select the span gas concentration Connect the gas cylinder and test adaptor and apply the gas at 300 ml min The detector will count down the appropriate calibration time for the ...

Page 15: ... flash or none Set a new password or disable the password function which allows access to change the gas concentration for carrying out a span calibration To access these functions press and hold both the Up and Down buttons on the side of the detector for 3 seconds The XP will generate two beeps and 2 flashes and enter the Set up mode If the Menu Lock feature has been activated then the detector ...

Page 16: ...essing the On Off button sets the displayed value Once the displayed value has been changed and accepted then the new value is stored within the detector The value can be returned to its previous value by pressing the Up and Down buttons together e g Prompt UP button to increase On Off button to accept Up Down button to cancel If no button is pressed within 20 seconds or both buttons are pressed t...

Page 17: ...ned on Enter the password Alarm 1 set Alarm 2 set Alarm latch OFF Alarm latch ON STEL alarm set TWA alarm set Confidence beep and flash Confidence beep Confidence flash No confidence beep or flash Current password Menu lock New password Structure of Instrument Setup Menu ...

Page 18: ...etector 18 The user can select whether the detector set up menu is password protected All settings are maintained even when the XP is turned off Note that the initial password which can be changed is 000 Menu lock Menu unlock ...

Page 19: ... For other gases See Section 22 Alarm Set points Level 1 Level 2 STEL TWA CO ppm 35 100 400 35 H2 S ppm 10 15 15 10 O2 23 5 19 5 For other gases See Section 22 Calibration Toxics Zero and Span adjustment O2 Span adjustment Operating Temperature 4 F to 122 F 20 C to 50 C temperature compensated Humidity 5 95 RH non condensing Audible Alarm 95db 4 95db 10cm Visual Alarm High intensity red LEDs Vibra...

Page 20: ... Intrinsic Safety ATEX II G EEx ia IIC T4 UL C UL Class I Div 1 Groups A B C D T4 RFI EMC CE EN50270 1999 and EN55011 Dimensions 3 6 H x 2 W x 1 1 D 93 mm x 50 mm x 27 mm excluding clip Weight Toxics 81 5g 2 8oz O2 93 0g 3 3oz Excessive alarms will significantly reduce the battery life 16 Contacting Honeywell Analytics To contact Honeywell Analytics call 1 800 433 7220 USA and Canada 41 0 44 943 4...

Page 21: ... Sensitivity Data H2 S SureCell Cross Sensitivity Data Gas Type Concentration Applied ppm Reading ppm H2 S Carbon Monoxide 50 0 Sulfur Dioxide 2 0 Nitrogen Dioxide 3 0 Nitric Oxide 25 0 Chlorine 0 5 0 Hydrogen 100 0 Ethylene 100 0 Carbon Dioxide 5000 0 ...

Page 22: ...plied ppm Reading ppm CO Hydrogen Sulfide 25 0 Sulfur Dioxide 50 0 5 Nitrogen Dioxide 800 20 Nitric Oxide 50 8 Chlorine 2 0 Hydrogen 100 20 Ethylene 100 85 Ammonia 100 0 O2 Cross Sensitivity Data Gas Type Concentration Applied Reading v v O2 Hydrogen 100 9 Methane 100 0 Nitrogen Dioxide 25 ppm 0 ...

Page 23: ...R2 only Lumidor P N MiniMAX XP BATT or Neotronics P N 0140 0003 Replacement sensor filter Lumidor P N MiniMAX XP 07 or Neotronics P N 2566 0249 Crosshead Phillips screwdriver Replacement sensor See Section 23 Use only the sensor specifically designed for the XP Otherwise the detector will not detect the target gas Full disassembly is not necessary if only the battery needs replacement Carry out th...

Page 24: ...e batteries only in a safe area Detector Label Body Seal Sensor Filter O Ring Plug in Sensor Main PCB only remove if changing sensor Main PCB Screw Battery Note polarity Positive should face the side of the instrument where the two buttons are located Detector Case Rear Detector Case Screws Detector Case Front Warning Remove the battery before removing this insulator Be sure that the insulator is ...

Page 25: ... this takes place prior to the Activate Before install by date Pro rata after Activate Before install by date Service Warranty Terms Replacement with new product within the first 90 days of the original warranty period A Full warranty period as specified in Warranty Terms above Repair or replacement with new or reconditioned product at HA discretion after the first 90 days of the original warranty...

Page 26: ...enter along with a full description of the fault If no description of the fault is provided HA reserves the right to charge an investigation fee A warranty claim will only be accepted if a proof of purchase is submitted and all conditions contained within thisWarranty are met When in the opinion of HA a warranty claim is valid HA will repair or replace the defective product according to the terms ...

Page 27: ...pm 5 ppm 5 ppm 3 ppm H2 999 ppm 100 ppm 500 ppm N A N A NH3 100 ppm 25 ppm 50 ppm 35 ppm 25 ppm Calibration Gas Concentration Toxic Gas Recommend Calibration Gas Concentration Calibration Gas Concentration Range Calibration Frequency SO2 10 ppm in air or N2 2 20 ppm 6 months Cl2 5 ppm in N2 1 20 ppm 6 months HCN 10 ppm in N2 5 20 ppm 6 months NO2 10 ppm in air 5 20 ppm 6 months H2 200 ppm in air o...

Page 28: ... SO2 2566 0255 Replacement SO2 label XP LBL NO2 2566 0256 Replacement NO2 label XP LBL HCN 2566 0258 Replacement HCN label XP LBL NH3 2566 0257 Replacement NH3 label XP LBL H2 2566 0259 Replacement H2 label MiniMAX XP 07 2566 0249 Replacement XP Sensor Filter MiniMAX XP BATT 0140 0003 Replacement Energizer CR2 or Sanyo CR2 Battery HOR132 2566 0260 Replacement XP Sensor O Ring HOR133 2566 0261 Repl...

Page 29: ...CO EGS267 2566 0241 H2S EGS268 2566 0242 Cl2 EGS254 2566 0243 SO2 EGS244 2566 0244 NO2 EGS255 2566 0245 NH3 EGS257 2566 0246 HCN EGS246 K 2566 0247 H2 EGS272 2566 0248 24 Calibration Accessories Item Lumidor Part Number Neotronics Part Number Spare Test Adaptor MiniMAX XT 01 2566 0121 Tubing 402 190 120 Regulator N600 1002 10 ...

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Page 32: ...stomer business centre Europe and the rest of the world Honeywell Analytics Wilstrasse 11 U11 CH 8610 Uster Switzerland Tel 41 0 1 943 4300 Fax 41 0 1 943 4398 sales zelana co uk www honeywell com Customer business center Canada Honeywell Analytics Vulcain 4004 Matte Boulevard Unit G Brossard QC J4Y 2P4 Toll free 1 800 563 2967 Fax 1 888 967 9938 sales vulcaininc com Issue 2 H_MAN XPSeries_V2 Dece...