Honeywell XYR 5000 Series, User Manual

Page 1: ...Wireless Dual Analog Input Interface Transmitter User Manual Americas 900 MHz ISM Band XYR 5000 Line 34 XY 25 04 Rev 8 July 2012 ...

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Page 3: ... of 9 dBd Antenna having a higher gain is strictly prohibited per regulations of Industry Canada The required antenna impedance is 50 Ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power EIRP is not more than that required for successful communication The installer of this radio equipment must ...

Page 4: ...12 Battery updates Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC TAC hfs tac support honeywell com Australia Honeywell Limited Phone 61 7 3846 1255 FAX 61 7 3840 6481 Toll Free 1300 36 39 36 Toll Free ...

Page 5: ...the RF Communications ______________ 18 5 1 RF Channel Selection 18 5 2 RF Baud Rate Selection 19 5 3 RF Identification Selection 19 Section 6 Configuring the Sampling and Transmission Rates___ 21 6 1 Selecting the Normal Transmission Rate 21 6 1 1 Configure the Normal Transmission Rate from the Transmitter 22 6 1 2 Configure the Normal Transmission Rate Using WMT 22 6 2 Selecting the Normal Sampl...

Page 6: ...surement Offset 34 7 3 Trimming the Measurement 34 7 4 Entering a 22 Point Curve 35 Section 8 Maintaining the Transmitter _____________________ 36 8 1 Changing the Battery 36 Section 9 Technical Specifications _________________________ 37 Dimensioned Mechanical Drawing 39 Intrinsically Safe Installation Control Drawing 40 Appendix A Navigating User Menus _______________________ 45 Appendix B Trans...

Page 7: ...rious messages that are displayed on the Transmitter LCD Section 5 Configuring the RF Communications This section covers the setup of the Transmitter RF Communications that allow the Transmitter to achieve communication with the Base Radio Parameters discussed are the Transmitter RF ID the RF channel setting and Baud Rate Section 6 Configuring the Sampling and Transmission Rates This section aids ...

Page 8: ... Input Transmitter BEFORE setting up and installing the Transmitter please setup and configure the Base Radio 1 3 UNPACKING Remove the Packing List and check off the actual equipment received If you have any questions about your shipment please call your Honeywell Representative Upon receipt of the shipment inspect the container for any signs of damage in transit Especially take note of any eviden...

Page 9: ... setting equal to the Base Radio s Baud Rate 9 Set the RF ID number to be a unique value between 1 and 100 10 Select the normal transmission rate 11 Select the normal sampling rate 12 Select the abnormal transmission rate 13 Select the abnormal sampling rate 14 Set the normal upper and lower values 15 Select the engineering measurement units If the RF OFF message is being displayed on the Transmit...

Page 10: ...e practices noted below are generally recommended but they can only act as a guideline and cannot cover all possible variations The final installation must be made at your discretion and approval You must be the judge of the actual installation Dimensioned mechanical drawings for aid in mechanical installation are located in Section 9 Technical Specifications Correct positioning of the Transmitter...

Page 11: ... there are so many setup possibilities we cannot cover them all A correct setup would make sure that the above warnings are heeded and that the Transmitter and Base Radio are capable of communication The Test ing Communications section will help you to determine if you have se lected the correct installation points and orientations for your application 3 1 1 Continued ...

Page 12: ...d in the following table For example if two Transmitters are placed one foot apart and the first Transmitter has an RF ID number of 027 that means it is in the 4th group 22 28 The second Transmitter must have an RF ID number that is in another group less than 22 or greater than 28 Setting the RF IDs of two closely spaced Transmitters so that the RF ID numbers are greater than 7 apart ensures that ...

Page 13: ...ction 4 3 Once both the Base Radio and Transmitter are set up to be on the same network make sure communication is established by looking at the Trans mitter LCD for the RF OK message in the Read Only Sequence see Section 4 1 1 After communications have been established go to Section 3 2 1 for the RSSI Diagnostic or Section 3 2 2 for the Link Test 3 2 1 Transmitter RSSI Diagnostic The Transmitter ...

Page 14: ...re sent from the Transmitter to the Base Radio at a predefined interval called the Transmit Rate see Section 6 1 Each message contains data for the previous time period since the last transmit The Link Test looks at the wireless performance going in both directions from the Transmitter to the Base Radio and vice versa and comes up with a rating The result that appears on the display shows the dete...

Page 15: ...re data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life When the Link Test is conducted from a Base Radio it measures the link strength between a selected Transmitter and the Base Radio The Link Test data mus...

Page 16: ... where it receives the highest number possible A stronger link means less data re transmits and better battery life To conduct a Link Test from WMT make sure that WMT is running on the PC attached to the Base Radio Then go to the Transmitter view and right click on the Transmitter you want to test Received data transmission from Figure 3 5 3 2 2 3 Conducting a Link Test from WMT Once the Normal Tr...

Page 17: ...k Begin to start Once the test starts WMT will reconfigure the Transmitter s Transmit Rate to the fastest possible for the selected Baud Rate These rates are listed in Section 5 2 After the test has completed it will restore the previously configured Transmit Rate 3 2 2 3 Continued Figure 3 5 WMT Transmitter View Figure 3 6 Wireless Data Loss Test Select Wireless Data Loss Test from the popup menu...

Page 18: ...iability is evaluated while the Transmitter is running under normal operating conditions As the test runs a link strength will be shown in the lower right hand corner of the window indicates the strongest link while indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself for the specified amount of time ...

Page 19: ...cations are on Warning Figure 3 7 Voltage Current Input Wiring Diagram To properly wire a device to the Dual Analog Input Transmitter follow the wiring diagram provided below Please note that a 0 10V loop CANNOT be wired to a WI551 unit and a 4 20mA loop CANNOT be wired to a WI552 unit The diagram shown in Figure 3 7 below refers to the circuit board found at the base of the Transmitter within the...

Page 20: ...uted into the back of the enclosure and threaded through center of the circuit board Wiring the Dual Analog Input Transmitter to a non simple device such as an explosion proof device voids the intrinsic safety of the Transmit ter A simple device is one that meets the condi tions set forth in the Intrinsic Safety Control Drawing found in the Technical Specifications section of this manual Warning F...

Page 21: ... NEXT and ENTER buttons for a few seconds Upon power up the Transmitter will display the Power Up Sequence and then go into the Operations Sequence These sequences are shown in Figure 4 1 4 1 Transmitter Displayed Messages NOTE During configuration and testing keep Transmit ters at least six feet from the Base Radio and other Transmitters 4 1 1 The Read Only Sequence Once the Transmitter is in the...

Page 22: ...n the Transmitter LCD The user may choose from A Z 0 9 a dash and an underscore _ The underscore has a special meaning to the software inside the Transmit ter For example if you have a Tag Name that is only 5 characters long then you do not want to wait for the rest of the 16 characters to be dis played on the LCD So if your Tag Name was TANK1 you would want to enter the Tag Name like this TANK1_ ...

Page 23: ...password only protects the Transmitter from unauthor ized configuration via the NEXT and ENTER buttons WMT requires a user login password to gain access to all configuration parameters How ever user accounts are available and can be set with different access levels and restrictions For more information on user accounts see the WMT User Manual Section 8 4 Figure 4 5 Menu Map to Password Setting Fig...

Page 24: ... Base Radio The RF Channel can be thought of as a set of walkie talkies If both walkie talkies are on channel one they can communicate If a walkie talkie is on channel one and the other is on channel two they cannot com municate Likewise if two walkie talkies are on channel one and two other walkie talkies are on channel two the walkie talkies on channel one cannot hear what is being transmitted b...

Page 25: ...Baud Rate The factory default is the 19 2K Baud Rate Figure 5 2 Menu Map to RF Baud Rate Setting NOTE If you change the baud rate of a Transmitter you must also change the baud rate of the Base Radio and all other Transmitters that are communicating with that Base Radio Each Transmitter is identified by the Base Radio and WMT according to the RF ID given to that particular unit Two Transmitters on...

Page 26: ...s Sequence for the Read Only Sequence to be displayed You may see an RF SYNC message displayed on the Transmitter LCD This means that the Transmitter and Base Radio are attempting to synchronize communica tions If this is successful the RF Status will display an RF OK message If this is unsuccessful the RF Status will display a NO RF message Also notice the two small arrows on either side of the L...

Page 27: ...y life The Transmitter will then wake up every Normal Sam pling Period and take the necessary process value readings The Transmit ter will then transmit these readings to the Base Radio on an interval deter mined by the Normal Transmission Rate Notice that the fastest update rate of the Normal Transmission Rate is de pendent on the baud rate setting you selected earlier see Section 5 2 The transmi...

Page 28: ...eless Management Toolkit software can be found in section 6 7 Using Wireless Management Toolkit 6 1 1 Configure the Normal Transmission Rate from the Trans mitter Follow the menu map below NOTE Once WMT has been used to configure the Trans mitter this menu option will be disabled on the Transmitter LCD Menu 6 1 2 Configure the Normal Transmission Rate Using WMT 1 Open the configuration dialog box ...

Page 29: ...smission Rate The factory default is 1 second However the more frequently the Transmitter wakes up to check the monitored device the faster you will use up the battery life of the Transmitter Figure 6 3 is an example of what happens when the Normal Sampling Rate is too slow for the process being monitored Notice how the rise in the voltage level falls between two normal samples and thus goes compl...

Page 30: ...be disabled on the Transmitter LCD Menu 6 2 2 Configure the Normal Sampling Rate with WMT 1 Open the configuration dialog box See Appendix A 2 In the configuration dialog box click the Sampling Rates tab to display the sampling rate information as shown below 3 Select one of the time periods from the Normal Sampling drop down list box 4 Click OK to save and download the configuration changes to th...

Page 31: ... setting for the Normal Transmission Rate from the time of the last abnormal transmission The user should also note that the transmission time depends on the sam pling rate and when the process value is sampled If the Normal Sampling Rate is 30 seconds then the process value may be above the Normal Up per Value for up to 29 seconds before an abnormal condition is detected This means that the trans...

Page 32: ...pendix A 2 In the configuration dialog box click the Sampling Rates tab to dis play the sampling rate information as shown below 3 Select one of the time periods from the Abnormal Transmit Rate drop down list box 4 Click OK to save and download the configuration changes to the Transmitter Figure 6 9 Sampling Rates Tab Indicates that Menu is Disabled if Wireless Management Toolkit is detected See A...

Page 33: ...lso the Abnormal Sampling must be equal to or faster than the Abnormal Transmission Rate The user should also note that the transmission time depends on the sam ple rate and when the process variable is sampled If the Normal Sam pling Rate is 30 seconds then the process variable may be above the Nor mal Upper Value for up to 29 seconds before abnormal condition is de tected This means that the tra...

Page 34: ...pendix A 2 In the configuration dialog box click the Sampling Rates tab to dis play the sampling rate information as shown below 3 Select one of the time periods from the Abnormal Sampling drop down list box 4 Click OK to save and download the configuration changes to the Transmitter Figure 6 12 Sampling Rates Tab Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appen...

Page 35: ...t within the time be tween the sampling rates whichever is active then the process value is transmitted on the next transmit rate If changes in the process value which exceed the Smart Rate Amount continue to occur the process value is transmitted repeatedly The Smart Rate cannot be configured on Dual Analog Input Transmitters The Smart Rate can only be enabled using WMT 1 Open the configuration d...

Page 36: ...ontinues to cycle from Normal to Abnormal Conditions due to the fact that the input value is fluctuating around the 7 5 Volt Normal Upper Value This is undesired The addition of a few second delay before the Transmitter switches conditions will eliminate this chatter as seen in Figure 6 16 6 6 Selecting the Normal Up per and Lower Values Indicates that Menu is Disabled if Wireless Management Toolk...

Page 37: ...hown below 3 Enable the Upper Limit by selecting the Use Input 1 Limit check box 4 Enter the Value and Time Deadband for the limit 5 Type a message to be displayed on the Transmitter when the value is beyond your set limit in the LCD Message box 6 Repeat steps 3 5 for the Lower Limit 7 Click OK to save and download the configuration changes to the Transmitter Figure 6 17 Normal Upper and Lower Val...

Page 38: ...10 seconds and the Normal Sampling Rate is also set to 10 seconds This is a valid configuration Another ex ample in Figure 6 18 is the Abnormal Transmission Rate being set to 3 seconds and the Abnormal Sampling Rate being set to 1 second If you incorrectly enter the Transmission and Sampling Rates a message will be displayed explaining this You will not be allowed to enter an in correct setting 6 ...

Page 39: ...ts of measurement follow the Transmitter menu map shown in Figure 7 1 The factory default units is Volts Milliamps Figure 7 1 Menu Map to Units Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The process variable units should be enter...

Page 40: ...rimming because the dis played value is trimmed up or down to reflect the actual value being ap plied To set a trim point take the Transmitter offline and navigate to the TRIM menu as shown in Figure 7 3 and select the input to be trimmed Then select the point you wish to enter After selecting the point you will have the option to trim the device or reset the trim If NEW TRIM is selected you will ...

Page 41: ...oolkit software a 22 point sensor offset curve may be entered for the Transmitter To do so enter the con figuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sensor Offset tab to bring up the offset information as shown in Figure 7 5 7 4 Entering a 22 Point Curve Figure 7 6 Setting a 22 Point Curve for Pressure Using WMT ...

Page 42: ...the Transmitter housing with a standard screwdriver 4 Remove the housing and locate the battery Warning When removing the housing do not twist or bend the green flex cable Doing so may cause the tether to improperly seat next to the antenna and greatly reduce operable RF distances Do not allow the housing to flop around while hanging by the tether 5 Remove the old battery and replace it with the n...

Page 43: ...5 F 40 C to 85 C display with reduced visibility Physical Characteristics Aluminum junction box GE Lexan cover V 0 rating and UV stable Operating Vibration and Shock Characteristics Certified per IEC EN00068 2 6 vibration and 2 27 shock Random Vibration Characteristics Certified to withstand 6 g s 15 minutes per Axis from 9 500 Hz Electromagnetic Compatibility CE Compliance Operates within specifi...

Page 44: ...face Transmitter 38 User Manual Rev 8 July 2012 Certifications continued ATEX Intrinsically Safe ia SIRA 06ATEX2021X II 1G Ex ia IIC T4 Ga Ta 40 C to 65 C Intrinsically Safe ic HON 06 0201 II 3G Ex ic IIC T4 Gc Ta 40 C to 65 C Technical Specifications continued ...

Page 45: ...Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Rev 8 User Manual 39 July 2012 Dimensioned Mechanical Drawing 212 12 3 ...

Page 46: ...Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 40 User Manual Rev 8 July 2012 ...

Page 47: ...Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Rev 8 User Manual 41 July 2012 ...

Page 48: ...Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 42 User Manual Rev 8 July 2012 ...

Page 49: ...Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Rev 8 User Manual 43 July 2012 ...

Page 50: ...Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 44 User Manual Rev 8 July 2012 ...

Page 51: ...ressing the NEXT button will increment this value with each press from 0 to 9 and back to 0 again Pressing the ENTER button will move to the next available value If the last value is blinking pressing ENTER will save the entered values and return from the sub menu If both the NEXT and ENTER buttons are depressed at once a message on the LCD displaying OFF will appear If both buttons are released u...

Page 52: ...replaced as soon as possible NO RF can not detect Base Radio S FAULT there is an open sensor or excitation wire detected Also if a sensor value goes above below logical limits The unit will display 9999 99 for measurement sensor fault mode but will con tinue sampling and recover if the problem desists OVERRNG the device is measuring a value above below sensor dependent bound values For example the...

Page 53: ...Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Rev 8 User Manual 47 July 2012 Appendix C Transmitter Menu Map ...

Page 54: ...cess Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 Tel 1 800 423 9883 or 001 215 641 3610 Email support ask ssc honeywell com www honeywellprocess com 34 XY 25 04 July 2012 2008 12 Honeywell International Inc ...