Horizon Fitness BQ-150, Manual

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Page 2: ...proper or inadequate maintenance by customer unauthorized modification or misuse operation outside of the environmental specifications for the product Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior notice and without our legal obligation All rights are ...

Page 3: ...may result Horizon International Inc cannot anticipate every possible situation that might involve a potential hazard The instructions in this manual and warning labels on the machine are therefore not all inclusive All equipment shall be locked out or tagged out to protect against accidental or inad vertent operation when such operation could cause injury to personnel Do not attempt to operate an...

Page 4: ...over Padding 11 2 1 3 Binding with Tape 13 2 1 4 Standby Mode 17 2 2 Achieving Good Quality Binding 18 1 Requirements for Binding with Good Quality 18 2 Correct and Incorrect Clamping of the Book Block 18 3 Position Adjustment for Cover Setting 19 4 Glue Adjustment 21 5 Stirring Glue in the Tank 21 3 Maintenance 23 3 1 Adding Glue 24 3 2 Emptying the Trimmings Bag 25 3 3 Brush Replacement 26 3 4 R...

Page 5: ...IV 4 Troubleshooting 33 4 1 Troubleshooting 34 5 Installation 37 5 1 Installation 38 ...

Page 6: ...1 1 Before You Begin 1 Before You Begin 1 1 BQ 150 Specifications 2 1 2 Machine Descriptions 3 1 3 Accessories and Tools 6 ...

Page 7: ...glue Glue Temperature 160 200 degrees Celsius Warm Up Time 20 min Production Speed Padding 110 books hour Perfect binding 180 books hour Power Requirements 220V 50Hz 6 3A 240V 50Hz 6 3A 120V 60Hz 11 4A Power Consumption 1 2 kW Motors 150 w x 2 90 w x 1 40 w x 1 25 w x 1 6 w x 1 Heater 700 w x 1 Machine Dimensions 1380 W x 525 D x 1025 H mm 54 3 x 20 6 x 40 3 Machine Weight 200 kg 441 lb The power ...

Page 8: ...ne but shortens the service life of glue The normal glue temperature is 180 degrees Celsius Melt Tank Unit The melted glue is applied to the book spine by this unit Application Drum This drum rotation is synchronized with the motion of the clamper and applies glue to the book spine 1 2 Machine Descriptions 1 2 1 Overview Guard This guard protects fingers When the guard is tilted by the finished bo...

Page 9: ...rating details Trimmings Bag Trimmings are collected in this bag which should be emptied sufficiently often to maintain adequate suction Operation Panel The machine is operated from this panel Refer to page 4 for details 1 2 Machine Descriptions Nipper Pressure Adjustment Knob The knob is used to adjust the nipper pressure The nipper pressure in creases when the knob is turned clockwise When the n...

Page 10: ...tandby mode Start Lamp This lamp lights when the machine starts operating Nipping Time Control Knob The length of nipping time is adjustable with this knob This knob is normally turned clockwise for binding a thick book or with a hard cover Binding Mode Select Switch The binding mode can be selected with this switch Left side Binding without a cover Padding Right side Binding with a cover or tape ...

Page 11: ... 4005382 00 1 Hex Wrenches 2 Cloth Tape Sensor Cover M013723 00 1 Trimmings Bag M005285 01 1 Ground Wire 1 2 mm 4001320 00 3 mm 4001437 00 HM 110 5kg Thermo fuse A930519 01 1 Cover for Laser Printer Ivory White 5 each A4 40 1 57 A4 30 1 18 Black 10 each A4 40 0 57 Navy Red Yellow White Blue 2 each ...

Page 12: ...7 2 Operation Procedure 2 Operation Procedure 2 1 Binding Operation Procedure 8 2 2 Achieving Good Quality Binding 18 ...

Page 13: ...rom cold and about 7 minutes from the standby mode Hot melt glue may not be applied well when the glue is just melted because the tempera ture of glue is uneven In such case stir the hot malt glue in a tank with a few idle opera tion Refer to 2 2 5 2 Press the reset button The clamper close button blinks 3 Select binding with cover with the binding mode selector switch 4 Adjust the nipping time wi...

Page 14: ... positioned at around 2 o clock The nipper pressure increases when the knob is turned clockwise 7 Adjust the clamper opening with the clamper open button so that the opening is about 5 mm wider than the thickness of the book block 8 Place the book block into the clamper and align it with the left side of the clamper The clamper close lamp will light 9 Close the clamper by pressing the clamper clos...

Page 15: ...ght applying glue to the spine of the book block and then stops at the home position above the nipper The nipper forms the square spine of the book The nipper moves down and the clamper open button lights after the set nipping time has elapsed 13 Press the clamper open button The clamper opens the clamper open button goes out and the reset lamp lights 14 Remove the bound book by drawing it out to ...

Page 16: ...e applied well when the glue is just melted because the tempera ture of glue is uneven In such case stir the hot malt glue in a tank with a few idle opera tion Refer to 2 2 5 2 Press the reset buttom The clamper close button blinks 3 Select binding without cover with the binding mode selector switch 4 Select the binding mode with or without roughening with the roughening cutter ON OFF switch NOTE ...

Page 17: ...per moves to the left After it has reached the left end of its travel it returns to the home position above the nipper while applying glue to the spine of the book block Air is blown onto the spine of the book for 15 sec and then the lamp in the clamper open button lights 9 Press clamper open button The clamper opens the light in the clamper open button goes out and the reset lamp lights 10 Remove...

Page 18: ...that the hot melt glue is ready for binding NOTE It takes about 20 minutes to heat the hot melt and about 7 minutes from the standby mode Hot melt glue may not be applied well when the glue is just melted because the tempera ture of glue is uneven In such case stir the hot malt glue in a tank with a few idle opera tion Refer to 2 2 5 2 Press the reset button The clamper close button blinks 3 Selec...

Page 19: ...Press the start button The clamper moves to the left and stops at the left end The start lamp goes out 11 Peel off the central strip of the released paper of tape NOTE Use a tape with the central strip of the released paper wider than the thickness of the book block Nipper Pressure Adjustment Knob Clamper Close Button Clamper Open Button Start Lamp Start Button Reset Lamp Released Paper Central St...

Page 20: ...en stops at the home position above the nipper The nipper forms the square spine of the book The nipper moves down and the clamper open button lights after the set nipping time has elapsed 16 Press the clamper open button The clamper opens the light in the clamper open button goes out and the reset lamp lights 17 Remove the bound book by drawing it out to the right NOTE The nipper is reset automat...

Page 21: ...g Operation Procedure 18 Remove the release paper on both sides of the tape and fold over the tape on to both sides of the booklet When identical binding is to be done repeat steps 7 to 18 of the foregoing procedures Released Paper Tape ...

Page 22: ...ation to minimize deterioration of glue In addition when the machine is not operated for two hours or more turn off power switch 1 Press the standby switch The machine enters the in standby mode and the standby lamp lights 2 Release the machine from the standby mode by pressing the standby switch once again The melt tank starts to heat up again the standby lamp gone out NOTES Binding operation can...

Page 23: ... applied to the edges of any sheets which are riding proud of the block see drawing 2 below 2 Hold the book block by hands to prevent from curling the bottom of book see drawing 3 below 3 Set up the cover in the correct position Improper cover setting cause the cover to skew 4 If a cover is used when the grain direction of the material is not parallel to the fold ing lines good quality binding wil...

Page 24: ...the power switch and wait for the reset lamp to light which shows that the hot melt glue is ready for binding 2 Press the reset button The lamp in the clamper close button blinks 3 Select binding with cover with the binding mode selector switch 4 Place A4 size sheets in the clamper and align them to the left side of the clamper The clamper close lamp will light 5 Close the clamper by pressing the ...

Page 25: ...2 Press the reset button The clamper moves to the right and stops in the home position above the nipper NOTE The nipper moves up without nipping and be returned to the home position by pressing the reset button 13 Press the clamper open button 14 Remove the booklet to the right 15 Perform a binding operation and check the binding quality NOTE If the book block is still not correctly aligned with t...

Page 26: ... adjusting knob between positions 0 and 1 to get clean and neat binding Glue Adjusting Knob 5 Stirring Glue in the Tank Hot melt glue may not be applied to a book block evenly in case temperature of glue in the tank is uneven right after the glue is melted In such case follow the procedure below to stir the hot melt glue and improve uneven temperature of glue in the tank 1 Turn on the power switch...

Page 27: ...rt lamp lights 7 Press the start button After the clamper has reached the left end of its travel it returns to the home position Air is blown onto the spine of a sheet for 15 seconds to solid glue and then the lamp in the clamper open button lights 8 Press the clamper open button The clamper opens the light in the clamper open button goes out and the reset lamp lights 9 Remove A4 sheets by lifting...

Page 28: ...e 3 Maintenance 3 1 Adding Glue 24 3 2 Emptying the Trimmings Bag 25 3 3 Brush Replacement 26 3 4 Roughening Cutter Replacement 27 3 5 Draining the Glue 29 3 6 Resetting the Circuit Breaker 30 3 7 Fuse Replacement 31 ...

Page 29: ...melt glue is solid at normal tempera ture starts to soften at 100 degrees Cel sius and turns to a liquid as the tempera ture rises further The liquid glue perme ates the book sheets and then solidifies and adheres to the sheets as the tempera ture falls The quality of the hot melt glue will deteriorate after long term use at high temperature Continuous binding opera tions with new glue being regul...

Page 30: ...ngs bag otherwise severe personal injury could result 1 Open the door of the blower unit 2 Undo the string and remove the trimmings bag 3 Empty the trimmings bag 4 Refit the trimmings bag to the blower inlet and secure it with the string 5 Close the door in the blower unit 3 2 Emptying the Trimmings Bag Door String Trimming Bag Trimmings Bag Blower Secure With the string ...

Page 31: ...e re placing the brushes Otherwise severe personal injury could result The melt tank will remain hot after binding operations Keep your hands and fingers away from the hot melt tank otherwise severe personal injury could result 1 Turn off the power switch 2 Remove the old brushes by pulling them straight up 3 Insert the new brushes 3 3 Brush Replacement Brush Power Switch ...

Page 32: ...ing guides 2 fixing screws each 3 Remove the cover 4 fixing screws 4 Loosen the locking screw with a hex wrench placing a thick cloth over the cutter And remove the cutter 5 Refit the existing cutter upside down or replace it with a new cutter NOTE Fit the roughening cutter to the rotor so that the plane part of the cutter faces to the out side 6 Position the roughening cutter temporarily at base ...

Page 33: ...on the cutter Position the cutter so that the cutting edge just touches the paper and then secure the roughening cutter with the locking screw 10 Remove the roughening guide and paper and then refit the roughening guide checking that the edge of the cutter does not touch the roughening guide 11 Refit the cover and then replace or reverse the other roughening guide ...

Page 34: ... glue tank unit NOTE Remove the 2 fixing screws on the operation side of the bottom cover and loosen the other 2 screws Then remove the bottom cover by sliding it toward the operation side 4 Loosen 2 locking screws and slide the rubber plug holder to the right 5 Place a cardboard box or other suitable container under the drain to catch the glue NOTE Make sure that the container is big enough to ho...

Page 35: ...hock could cause severe personal injury 1 Turn off the power switch 2 Disconnect the power cord from the power supply 3 Loosen 2 screws and remove the circuit breaker cover 4 Reset any circuit breakers that may have tripped 5 Refit the cover 6 Reconnect the power cord to the power supply Power Switch Circnit Breaker Cover Q1 Q2 Q3 Q4 Q5 Q6 Q7 Code Rating Functions Q1 Q2 Q3 Q4 Q5 Q6 Q7 10A 2A 2A 2A...

Page 36: ...cover NOTE Remove the small front cover 2 screws and then the 4 screws at the bottom of the front cover Tilt the cover so that the other 2 screws can finally be removed 4 Remove the bottom cover of the glue tank unit NOTE Remove the 2 fixing screws on the operatrion side of the bottom cover and loosen other 2 screws Then remove the bottom cover by sliding it to the operation side 5 Replace the the...

Page 37: ...32 3 Maintenance PAGE INTENTIONALLY BLANK ...

Page 38: ...33 4 Trouble Shooting 4 Troubleshooting 4 1 Troubleshooting 34 ...

Page 39: ...sed Standby mode is set Power supply is tempo rarily shut off Reset circuit breaker Set roughening cutter switch on and off several times until monitor lamp goes out Close roughening guides Wait for a while Press standby switch and wait for a while Wait for a while Machine cannot be reset Reset lamp lights Guard plate is tilted Reposition guard plate Sheets remain in clamper Roughening guides are ...

Page 40: ...ter refer to p 27 Circuit Breaker Q05 has tripped Reset circuit breaker refer to p 30 Insufficient glue is applied Insufficient glue is supplied Add glue Temperature of glue is low Adjust temperature around 180 degrees Celsius with glue temperature control knob Amount of glue to be applied is not properly adjusted Refer to p 24 Book block has not been tapped enough Refer to p 18 Binding is poor qu...

Page 41: ...36 4 Trouble Shooting PAGE INTENTIONALLY BLANK ...

Page 42: ...37 5 Installation 5 Installation 5 1 Installation 38 ...

Page 43: ... least two persons CAUTIONS Install this machine on a flat and stable floor Avoid direct sunlight Avoid a hot and humid locations Ventilate the room Be sure to connect the ground wire 1 Position the BQ 150 in the required loca tion 2 Lock the 2 casters on the operation side 3 Remove the 2 transportation pads be tween the clamper and nipper Casters Transportation Pads ...

Page 44: ...ort locking screw for the melt tank 5 Fit the trimmings bag to the blower inlet and secure it with the string 6 Connect the ground wire 7 Connect the power cord to the power supply outlet Transport Locking Screw String Trimmings Bag Ground Wire Power Cord ...

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