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BEFORE

YOU 
BEGIN

2

INTRODUCTION

IMPORT

ANT

PRECAUTIONS

ASSEMBL

Y

BEFORE

YOU 
BEGIN

ELLIPTICAL

OPERA

TION

LIMITED

W

ARRANTY

CONDITIONING

GUIDELINES

ASSEMBL

Y

TROUBLESHOOTING

MAINTENANCE

BEFORE YOU 

BEGIN

ASSEMBL

Y

ASSEMBL

Y

INTRODUCTION

IMPORT

ANT

PRECAUTIONS

ELLIPTICAL OPERA

TION

CONDITIONING GUIDELINES

TROUBLESHOOTING & 

MAINTENANCE

LIMITED WARRANTY

TROUBLESHOOTING & 

MAINTENANCE

ARE THE SOUNDS MY ELLIPTICAL MAKES NORMAL?

Our ellipticals are some of the quietest available because they use belt drives and friction free magnetic 

resistance. We use the highest grade bearings and belts to minimize noise. However, because the resistance 

system itself is so quiet, you will occasionally hear other slight mechanical noises. Unlike older, louder 

technologies, there are no fans, friction belts, or alternator noises to mask these sounds on our ellipticals. 

These mechanical noises, which may or may not be intermittent, are normal and are caused by the transfer 

of significant amounts of energy to a rapidly spinning flywheel. All bearings, belts and other rotating parts 

will generate some noise which will transmit through the casing and frame. It is also normal for these 

sounds to change slightly during a workout and over time because of thermal expansion of the parts.

WHY IS THE ELLIPTICAL I HAD DELIVERED LOUDER THAN THE ONE AT THE STORE?

All fitness products seem quieter in a large store showroom because there is generally more background 

noise than in your home. Also, there will be less reverberation on a carpeted concrete floor than on a wood 

overlay floor. Sometimes a heavy rubber mat will help reduce reverberation through the floor. If a fitness 

product is placed close to a wall, there will be more reflected noise.

HOW LONG WILL THE DRIVE BELT LAST?

The computer modeling we have done indicated virtually thousands of maintenance free hours. Belts are 

now commonly used in far more demanding applications such as motorcycle drives.

CAN I MOVE THE TRAINER EASILY ONCE IT IS ASSEMBLED?

Your elliptical has a pair of transport wheels built into the front legs. It is easy to move your elliptical by 

rolling it on the front transport wheels. It is important that you place your elliptical in a comfortable and 

inviting room. Your elliptical is designed to use minimal floor space. Many people will place their ellipticals 

facing the TV or a picture window. If at all possible, avoid putting your elliptical in a unfinished basement. 

To make exercise a desirable daily activity for you, the elliptical should be in a comfortable setting.

CAN I PEDAL BACKWARDS ON MY ELLIPTICAL?

Your elliptical allows you to pedal both forward and backwards to exercise and strengthen a wider range 

of muscles.

COMMON PRODUCT qUESTIONS

WHAT KIND OF ROUTINE MAINTENANCE IS REqUIRED?

We  use  sealed  bearings  throughout  our  ellipticals  so  lubrication  is  not  needed.  The  most  important 

maintenance  steps  are  to  wipe  perspiration  off  the  unit  after  each  use  and  periodically  checking  the 

assembly bolts for tightness.

HOW DO I CLEAN MY ELLIPTICAL?

Clean with soap and water cleaners only. Never use solvents on plastic parts.

Cleanliness  of  your  elliptical  and  its  operating  environment  will  keep  maintenance  problems 

and service calls to a minimum. For this reason, Horizon Fitness recommends that the following 

preventive maintenance schedule be followed.

AFTER EACH USE (DAILY)

Turn off the elliptical by unplugging the power cord from the wall outlet

• Wipe down the elliptical with a damp cloth. Never use solvents, as they can cause damage to the 

elliptical.

• Inspect the power cord. If the power cord is damaged, contact Horizon Fitness.

• Make sure the power cord is not underneath the elliptical or in any other area where it can become 

pinched or cut.

To remove power from the elliptical, the power cord must be disconnected from 

the wall outlet.

WEEKLY

Clean underneath the elliptical, following these steps:

• Turn off the elliptical

• Move the elliptical to a remote location.

• Wipe or vacuum any dust particles or other objects that may have accumulated underneath the         

elliptical.

• Return the elliptical to its previous position.

EVERY MONTH

• Inspect all assembly bolts and pedals on the machine for proper tightness.

• Clean any debris off of the pedal arm wheels and guide rails.

MAINTENANCE

WARNING

EX-77_Rev.1.6.indd   32-33

7/1/08   8:18:25 AM

Summary of Contents for HORIZON EX-77

Page 1: ...HORIZON SERIES ELLIPTICAL USER S GUIDE FOR MODEL EX 77 EX 77_Rev 1 6 indd 1 7 1 08 8 17 32 AM ...

Page 2: ...ether your goal is to win races or simply enjoy a fuller healthier lifestyle a Horizon Series elliptical can help you attain it adding club quality performance to your at home workouts with the ergonomics and innovative features you need to get stronger and healthier faster Because we re committed to designing fitness equipment from the inside out we use only the highest quality components It s a ...

Page 3: ...This elliptical is intended for in home use only Do not use this elliptical in any commercial rental school or institutional setting Failure to comply will void the warranty Do not use elliptical in any location that is not temperature controlled such as but not limited to garages porches pool rooms bathrooms car ports or outdoors Failure to comply may void the warranty Use the elliptical only as ...

Page 4: ...re Any grease such as lithium bike grease is recommended Before proceeding find your elliptical s serial number located on the front stabilizer tube and enter it in the space provided below Also locate the model name which is located on the mast boot enter your serial number and model name in the boxes below SERIAL NUMBER MODEL NAME Refer to the serial number and model name when calling for servic...

Page 5: ...tie located inside the CONSOLE MAST D Attach the sides of the CONSOLE MAST to the MAIN FRAME using 4 BOLTS B 4 SPRING WASHERS C and 4 FLAT WASHERS D E Attach the front of the CONSOLE MAST to the MAIN FRAME using 2 BOLTS B 2 SPRING WASHERS C and 2 ARC WASHERS E F Slide TOP CAP and CONSOLE MAST BOOT down to seal the console mast hole BOLT B 15 mm Qty 6 SPRING WASHER C 15 4 mm Qty 6 FLAT WASHER D 20 ...

Page 6: ...W F PEDAL ARM COVER PEDAL ARM SCREW F 15 mm Qty 2 HARDWARE BAG FOR STEP 3 CONTENTS ASSEMBLY STEP 4 RIGHT HANDLEBAR PRE ATTACHED BOLT AND WASHERS HANDLEBAR COVER CONSOLE MAST BOLT G MULTI POSITION HANDGRIPS A Open HARDWARE BAG FOR STEP 4 B Attach the MULTI POSITION HANDGRIPS to the right HANDLEBAR using 2 BOLTS G C Remove PRE ATTACHED BOLT WASHERS from CONSOLE MAST D Slide RIGHT HANDLEBAR onto CONS...

Page 7: ...T INSERT SPACER THIS DIRECTION U BRACKET CONNECTING TUBE PEDAL ARM LINK ARM PEDAL ARM LINK ARM A Open HARDWARE BAG FOR STEP 6 B Align the U BRACKET on the RIGHT LOWER LINK ARM with the CONNECTING TUBE on the RIGHT PEDAL ARM C Slide the SPACER I through the U BRACKET and the CONNECTING TUBE until it can no longer rotate D Insert 2 SPLIT TEFLON WASHERS J between the CONNECTING TUBE and the U BRACKET...

Page 8: ...g SPACER RINGS N slide LOWER LINK ARM into bottom end of LOWER HANDLEBAR D Insert 1 BOLT M into LOWER HANDLEBAR and secure using 1 WASHER P and 1 NUT Q E Repeat on other side BOLT M 45 mm Qty 2 SPACER O Qty 2 SPACER RING N Qty 4 WASHER P 18 mm Qty 2 NUT Q 8 mm Qty 2 HARDWARE BAG FOR STEP 7 CONTENTS ASSEMBLY STEP 8 SCREW S OUTSIDE ELBOW COVER INSIDE ELBOW COVER SCREW R LINK ARM A Open HARDWARE BAG ...

Page 9: ... You ve taken an important step in developing and sustaining an exercise program Your elliptical is a tremendously effective tool for achieving your personal fitness goals Regular use of your elliptical can improve the quality of your life in so many ways Here are just a few of the health benefits of exercise Weight Loss A Healthier Heart Improved Muscle Tone Increased Daily Energy Levels The key ...

Page 10: ...ctive sheet of clear plastic on the overlay of the console that should be removed before use Led windows Indicates exercise feedback time distance Alpha numeric led window Indicates exercise feedback speed calories incline heart rate resistance level Start pause Press to begin exercising Press to pause your workout and press it again to resume exercising Stop reset Press to end your workout Hold f...

Page 11: ...up next to the terrain selected If no LED is lit up in terrain no terrain will be selected Press enter or start to select desired terrain and begin workout Note If no goal or no terrain are selected the program will function as a manual program All changes in resistance and incline will need to be from the user in this setting 1 A B C D 2 You can change your goal mid workout without losing your cu...

Page 12: ... won t be interrupted To be successful with your fitness program you have to make it a priority in your life So decide on a time pull out your day planner and pencil in your exercise times for the next month HOW LONG Duration of Workouts For aerobic exercise benefits it s recommended that you exercise from between 24 and 60 minutes per session But start slowly and gradually increase your exercise ...

Page 13: ...imum Heart Rate 108 Beats Per Minute 75 of maximum Heart Rate 135 Beat Per Minute Always consult your physician before beginning an exercise program STRETCH FIRST Before using your product it is best to take a few minutes to do a few gentle stretching exercises Stretching prior to exercise will improve flexibility and reduce chances of exercise related injury Ease into each of these stretches with...

Page 14: ...ome common exercise goals Weight Loss lower intensity longer duration workouts Improve Body Shape and Tone interval workouts alternate between high and low intensities Increased Energy Level more frequent daily workouts Improved Sports Performance high intensity workouts Improved Cardiovascular Endurance moderate intensity longer duration workouts If possible try to define your personal goals in p...

Page 15: ...IPTICAL OPERATION CONDITIONING GUIDELINES TROUBLESHOOTING MAINTENANCE LIMITED WARRANTY CONDITIONING GUIDELINES ASSEMBLY WEEKLY LOG SHEETS 8 8 0 8 505 4 46 0 56 4 8 4 5 634 3 4 563 5 45 03 4 5 0 54 8 8 0 8 505 4 46 0 56 4 8 4 5 634 3 4 563 5 45 03 4 5 0 54 8 8 0 8 505 4 46 0 56 4 8 4 5 634 3 4 563 5 45 03 4 5 0 54 MONTHLY LOG SHEETS 0 5 0 5 0 0 5 505 4 8 45 03 4 5 0 5 0 5 0 0 5 505 4 8 45 03 4 5 0 ...

Page 16: ...rify the following Make sure audio cable is plugged in securely to both the console and MP3 Player jacks TROUBLESHOOTING PROBLEM There is no heart rate reading SOLUTION Remove the console and verify that the heart rate cables are attached properly making sure that the cables are securely inserted into the console YOU MAY EXPERIENCE AN ERRATIC HEART RATE READOUT UNDER THE FOLLOWING CONDITIONS Gripp...

Page 17: ...ront legs It is easy to move your elliptical by rolling it on the front transport wheels It is important that you place your elliptical in a comfortable and inviting room Your elliptical is designed to use minimal floor space Many people will place their ellipticals facing the TV or a picture window If at all possible avoid putting your elliptical in a unfinished basement To make exercise a desira...

Page 18: ...red unit or modifications that are unauthorized or not recommended by Horizon Fitness Incidental or consequential damages Horizon Fitness is not responsible or liable for indirect special or consequential damages including damage incurred during a move economic loss loss of property or profits loss of enjoyment or use or other consequential damages of whatsoever nature in connection with the purch...

Page 19: ...de in China 1 6 2 0 L a n d m a r k D r i v e C o t t a g e G r o v e W I 5 3 5 2 7 T e l 1 8 0 0 2 4 4 4 1 9 2 DO NOT RETURN TO THE RETAILER if you have any problems during assembly or if parts are missing For fast and friendly service please contact one of our trained customer technicians via phone email or our website Customer Tech Support Hotline 1 800 244 4192 Email comments horizonfitness co...

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