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1 - Zipper Crank Roller - H12-001

24 - Zipper Brush Holder - H12-022

2 - Zipper Crank Spindle - H12-002

25 - Zipper Right Hand Fork - H12-023

3 - Zipper 608Z Bearing - H12-003

26 - Zipper Left Hand Fork - H12-024

4/5 - Zipper Drive Gear - H12-004

27 - Zipper Gauge Plate - H12-025

6 - Zipper Housing Cover - H12-005

28 - Zipper Fork Detail - H12-026

7 - Zipper Head Retaining Screws - H12-006

29 - Zipper Tension Link Spring - H12-027

8 - Zipper Bare Head - H12-007

30 - Zipper Tension Link Spring Screw - H12-028

9 - Zipper Lid Bush - H12-008

31 - Zipper Tension Link Spring Washer - H12-029

10 - Zipper Tension Retaining Ring - H12-009

34 - Zipper Housing Cover Screws - H12-030

11 - Zipper Sliding Sleeve - H12-010

35 - Zipper Comb Screw - H12-031

12 - Zipper Tension Nut - H12-011

36 - Zipper Fulcrum Post Nut - H12-032

13 - Zipper Thumb Plate Screw - H12-012

37 - Zipper Fulcrum Post - H12-033

14 - Zipper Thumb Plate - H12-013

38 - Zipper Head Retaining Nut - H12-034

15 - Zipper Casing Top Half - H12-014

39 - Zipper Casing Bottom Half - H12-035

16 - Zipper Switch Actuator Rod - H12-015

40 - Zipper Air Filter Right - H12-036

17 - Zipper O-Ring - H12-016

41 - Zipper Cable Grip Screw - H12-037

18 - Zipper Rotor - H12-017

42 - Zipper Cable Grip - H12-038

19 - Zipper Magnet Housing - H12-018

43 - Zipper Cable Support - H12-039

20 - Zipper O-Ring - H12-016

44 - Zipper Electric Flex and UK or EU Plug - H12-040/041

21 - Zipper Circuit Board - H12-019

45 - Zipper Air Filter Left - H12-042

22 - Zipper Carbon Brush - H12-020

46 - Zipper Casing Screw - H12-043

23 - Carbon Brush Spring - H12-021

47 - Zipper Safety Rope - H12-044

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Lane Side • Grindleton Road • West Bradford • Clitheroe • BB7 4QH • U.K.

Summary of Contents for Zipper II

Page 1: ...Instruction Manual Setting up and maintaining your machine ...

Page 2: ..._______________ 3 Sacrificial gear safety feature__________________________________________ 3 Circuit breaker________________________________________________________ 4 Operation ____________________________________________________________ 4 Fitting the comb and cutter ___________________________________________ 5 When to change the comb and cutter ________________________________ 6 Lubrication ___...

Page 3: ...240 volt AC 50 Hz electricity supply Use a Circuit Breaker RCD with this machine Use a 3 amp fuse in the plug Never insert the plug into a damaged socket Keep the electric lead up out of the way of animals Switch off and unplug the machine before changing the comb or cutter and before any maintenance Never use the machine if you suspect it of having been in contact with liquids Check the machine b...

Page 4: ...s not take the place of nor reduce the need for an external socket mounted RCD circuit breaker which should always be used with any shearing machine Operation Switch Position I the power is ON Position O the power is OFF Switch to off position O before plugging into or disconnecting from the power supply Always disconnect the power supply before changing the comb or cutter Always ensure that the c...

Page 5: ...ned screws Semi tighten the comb screws Move the comb until the sharp surface of the comb projects 1 2mm 2 0mm beyond the tips of the cutter Note the cutter must not overhang the hollows on the end of the comb teeth Tighten the combs screws Tighten the tension nut until the cutter is pressed against the comb and you can feel a slight resistance Always check that both conical pins are still in the ...

Page 6: ...Lubrication At least every 3 minutes Place a few drops of oil across the combs and cutters illustration 1 Every 10 minutes place a few drops of oil into the lubrication holes on the shearing head illustration 1 point 2 Lack of oiling causes the head to overheat and causes excessive wear Inadequately oiled combs and cutters will get hot and go blunt quickly Illustration 1 Oiling Points The Zipper d...

Page 7: ...add a little more tension Do not slacken off tension while the machine is running If tension is not sufficient wool may collect between the comb and cutter If there is too much tension the comb and cutter will wear prematurely and the machine will be put under excess strain Illustration 2 Tension Cleaning the air filter Clean the air filter with a dry soft brush frequently The machine must never b...

Page 8: ...ws H12 030 11 Zipper Sliding Sleeve H12 010 35 Zipper Comb Screw H12 031 12 Zipper Tension Nut H12 011 36 Zipper Fulcrum Post Nut H12 032 13 Zipper Thumb Plate Screw H12 012 37 Zipper Fulcrum Post H12 033 14 Zipper Thumb Plate H12 013 38 Zipper Head Retaining Nut H12 034 15 Zipper Casing Top Half H12 014 39 Zipper Casing Bottom Half H12 035 16 Zipper Switch Actuator Rod H12 015 40 Zipper Air Filte...

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