horsch Pronto 8 SW, Operating Instructions Manual

Page 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE ART ISSUE OPERATING INSTRUCTIONS 0205 07 2017 8020 Pronto 8 9 SW...

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Page 3: ...31 7143 9200 E mail info horsch com Customer No HORSCH Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen GmbH...

Page 4: ...ndamental health and safety requirements of the EC directive 2006 42 EC For proper implementation of the health and safety requirements mentioned in the EC directive the following standards and techni...

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Page 6: ...dentification of hydraulic hoses 24 Aluminium clips 27 Lighting 28 Instruction stickers 29 Operation 31 Connecting Parking 31 Connecting 31 Transport position 33 Parking 34 Wings 35 Unfolding 35 Foldi...

Page 7: ...bleshooting 56 Care and Maintenance 57 Cleaning 57 Maintenance intervals 57 Storage 58 Maintenance overview 59 Waste disposal 64 Appendix 65 Tightening torques 65 Pneumatics hose arrangement 67 Index...

Page 8: ...tly pass the ac knowledgement of receipt to the sales partner This confirms your formal acceptance of the machine The warranty period starts with the date of delivery We reserve the right to alter ill...

Page 9: ...anty claim forms must be submitted to HORSCH through your local HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care However despite the intended us...

Page 10: ...nd repaired by persons who are familiar with it and have been made aware of the dangers involved see Qualification of personnel Spare parts Genuine spare parts and accessories from HORSCH have been sp...

Page 11: ...ating instructions accessible for the machine operator ensure that the operator has read and under stood the operating instructions Groups of operators Persons who work with the machine must have been...

Page 12: ...ght For road transport the machine must be set to transport position The machine must have been folded up and secured see chapter Folding and Connecting and transport position Clean soil from the fold...

Page 13: ...ing machine parts are particularly important for safety Hydraulics Brakes if available Connecting features Protective features Lighting If in doubt about the safety relevant status of the machine e g...

Page 14: ...ng drilling on pressure accumulators Even when empty the tanks are still preloaded by gas pressure The hydraulics must be depressurized before maintenance Brake system Depending on the equipment the m...

Page 15: ...he following technical limiting values are of particular importance for safety permissible total weight maximum axle loads maximum drawbar load top speed See chapter Technical data type plate and type...

Page 16: ...erse ly affect the functionality and the operational safety of the machine This can lead to severe or even fatal physical injuries Do not make any structural changes or ex tensions to the machine that...

Page 17: ...ch should stay clear of water steam or cleaning agents for reasons of safety or operation Do not aim the water jet directly on electric or electronic parts on bearings or the fan When using high press...

Page 18: ...machine parts can lower slowly and unnoticed Failing to pay attention to the danger zone can result in severe or even fatal physical injuries Do not stand under lifted loads Lower such loads to the gr...

Page 19: ...country specific regulations and working width the equipment can be transported on public roads either attached to a tractor or on a trailer or low loader The permissible dimensions and weights for t...

Page 20: ...and fol low the operating instructions 00380055 Caution for fluids spraying out under high pressure follow the notes in the operating instruc tions 00380133 Never reach into areas where there is a ris...

Page 21: ...1116 Keep sufficient safety distance to the slewing range of the machine 00381117 Loading hook hook the load suspension gear chains ropes etc into this loading hook during loading Position of the safe...

Page 22: ...Position of safety stickers 2 2 18...

Page 23: ...16 AS 7 50 16 AS Tyre packer cm 78 78 Working speed km h 10 20 10 20 Design related top speed Specification in type approval NOTE Deviations due to technical further development reserved The weight of...

Page 24: ...ing require ments to be able to use the machine as intended Implement attachment Pronto 8 SW 9 SW Adjustable drawbar Bolt 50 55 mm Bolt 60 70 mm Bolt 50 55 mm Bolt 60 70 mm Ball head K 80 K 80 Engine...

Page 25: ...on for brake line Hydraulic brake Connection acc to ISO 5676 Type plate The type plate with the CE marking is located on the frame of the machine Data on the type plate Serial number Permitted total w...

Page 26: ...Frontpacker 700 3520 15520 ohne Frontpacker 700 3000 3000 15500 without front packer 14800 8500 without front packer 7800 6200 length min without drawbar 3520 8 SW 4000 9 SW Figure with seed wagon SW...

Page 27: ...1 Implement attachment ball head 2 Support wheel 3 Cultivation tools DiscSystem 4 Fertiliser coulter 2 row 5 Tyre Packers 6 TurboDisc coulter 7 Lighting 8 Seed distributor tower 9 Fertiliser distribu...

Page 28: ...contain mineral based hydraulic oil Always plug in all hydraulic lines Otherwise components may get damaged because of interrelated functions Observe the notes on hydraulics and pressure accumulator i...

Page 29: ...ch for work signal 14 Cultivation tools hydraulic cylinders 15 Support wheels hydraulic cylinders 16 Pressure sequence valve and lock valve 17 Coulter hydraulic cylinders 18 Pre emergence markers hydr...

Page 30: ...ge 12 Front packer hydraulic cylinders option 13 Double acting lock valve 14 Check valve 15 Three way rotary valve 16 Six way rotary valve 17 Single acting lock valve 18 Switch for work signal 19 Cult...

Page 31: ...ed by unintentional retrac tion of the piston rods When attaching or removing the clips the machine must be parked with the parking brake pulled Nobody may be about in the area of the tractor cab at t...

Page 32: ...mp direction indicator Plugs and cable assignment No Desig Colour Function 1 L yellow Indicator left 2 54 g 3 31 white Earth 4 R green Indicator right 5 58 R brown Rear light right 6 54 red Brake ligh...

Page 33: ...pply the specified stickers to spare parts Retighten the wheel nuts wheel bolts after 50 km or 10 hours Retighten daily see maintenance overview Lever positions 1 Work field 2 Transport road and foldi...

Page 34: ...cuit Packer 1 Hydraulic circuit with pressure for trans port road 2 Hydraulic circuit without pressure for field work 1 2 During drilling the pressure in the hydraulics for coulter pressure must be mi...

Page 35: ...e properly connected before any machine movements DANGER Serious accidents caused by the machine roll ing away When connecting machines with pneumatic brake always connect the yellow connection brake...

Page 36: ...7 Insert the wheel chocks into the brackets provided and secure them 8 Connect the hydraulic lines see chapter Hydraulics Watch out for the marks and stick ers on the seed wagon HZ SZ HK SK B A R1 R2...

Page 37: ...respective applicable national road traffic regulations 1 Release the parking brake option 2 Fold the machine completely see section Folding 3 Machines with front packer Lift the middle packer segment...

Page 38: ...r folded condition Unhitching the machine from the seed wagon 1 Position the machine at a suitable location and set the tractor brake 2 If necessary unfold the machine see Unfolding section 3 Turn the...

Page 39: ...First fold the machine completely This re lieves the bolts of the safety catch which allows releasing the safety catch Now unfold the machine completely Set the lever to Field During seed placement t...

Page 40: ...osition Control unit Floating position Locked position Supply Folding Lift Lower Bout marker Front packer Fan Position of control units during use in the field Headland At the headland lift out the fr...

Page 41: ...on tools and optional equipment still in a serviceable state Are all cultivation tools adjusted correctly Has the machine been levelled in working position Has the drilling depth been set correctly Ha...

Page 42: ...The solenoid valves for the tram line control and the sensors for seed flow monitoring are installed on the distributor 2 1 Distributor tower 1 Seed flow sensors 2 Tram line valves Valves for tram li...

Page 43: ...ort and the function of the valves Seed flow monitoring The seed flow sensors monitor the seed and fertiliser flow They alarm in case of quanti ty changes during placement and in case of blocked hoses...

Page 44: ...40 6 26 26 110 26 26 110 13 140 140 6 26 26 110 26 26 110 13 140 140 6 26 26 110 26 26 110 13 13 13 8 VS62 VS63 VS64 VS66 VS65 110 8 110 20 20 20 20 110 8 20 20 20 20 110 G F Version Fan 6 Pneumatic s...

Page 45: ...recommended to find the correct setting by trying and testing When lifting the machine the hydraulic cylinders always extend and the coulter discs are thus lifted out The depth setting of the coulter...

Page 46: ...xtended idle periods Cleaning Do not wash the bearing locations with high pressure cleaners Adjustable disc system option The rows of discs can be adjusted toward each other and the lateral pull can t...

Page 47: ...quip ment can be fixed in transport position Lift out the fertiliser discs completely Remove all bolts of the depth setting and insert them in the brackets Switch off the metering unit in the E Manage...

Page 48: ...ear on the coul ter discs or the discs will no longer have contact In this case replace the coulter discs and adjust the preload by removing the washer again Tighten the screws for the coulter disc be...

Page 49: ...placement This aligns the coulter horizontally If depth guidance by the press rollers cannot be assured on soft and sandy soils these can be replaced by press rollers with a width of 7 5 cm option Sc...

Page 50: ...k coulter discs and bearings for wear light movement and preload Tighten the screws for the coulter disc bear ings M 16 x 1 5 with 130 150 Nm Tighten the screws for the coulter discs 6 x M 8 each with...

Page 51: ...desired setting is not found in the adjustment range of the coulter pressure adjustment the drilling depth must be adjusted again During drilling the coulter arm should be in hori zontal position Coul...

Page 52: ...Tightening torques on the coulter 20 Nm 55 Nm 38 Nm 20 5 Nm 100 Nm 5 Nm 48...

Page 53: ...e upper link on the drawbar In working position the upper link must be ad justed in such a way that the machine is level over the working width Align the machine horizontally with the upper link e g i...

Page 54: ...e coupling head Brake yellow first 2 Next connect the coupling head Provision red 3 Release the parking brake Unhitching 1 Apply the parking brake 2 First disconnect the coupling head Pro vision red 3...

Page 55: ...n the brake pedal on the tractor for this purpose Maintenance The brake is self adjusting The brake pads must be regularly checked for wear and re placed if necessary Renew the brake fluid DOT 4 every...

Page 56: ...avels The ropes must be relieved and the wheels must be free to rotate Maintenance Apply the parking brake The lever travel should be 3 7 teeth Adjust by the ropes if required Front packer The use of...

Page 57: ...d grows They can also be subsequently mounted to the coulter brackets The coulter brackets are hydraulically lifted and electrically activated by the tram line control system The cutting angle of the...

Page 58: ...of bout marker I cm Pronto 8 SW 800 15 4 408 Pronto 9 SW 900 15 0 458 b b l Adjusting the aggressiveness a Bout marker disc adjustment Adjust the aggressiveness of the bout markers according to the so...

Page 59: ...e disc Different nozzle discs can be inserted depending on the required amount of fertiliser Nozzle disc Size Throughput at 3 bar orange D3 990 ml min red D4 2060 ml min blue D5 3320 ml min brown Blin...

Page 60: ...equired The pressurized hopper of the seed wagon is leaking Check the hopper for leak tightness and replace the seals if necessary The pneumatic system is leaking Check the distributor and all pneumat...

Page 61: ...nder the metering unit so that entered water can flow off Clean the cell wheel inside the metering unit with a brush and compressed air Blow out coulters seed lines seed hopper metering unit and fan w...

Page 62: ...relieve the rubber elements Open the clearing valve Unplug the terminal and store it in a dry place Protect the machine against corrosion For spray coating use only biodegradable oils Relieve the whe...

Page 63: ...y In use Hydraulics WARNING Lower all hydraulically lifted parts e g wings packer undercarriage etc to the ground before performing any work on the hydraulic system Depressurise the hydraulics on the...

Page 64: ...d the direction of travel Direction of travel Ball OK Ball worn 40 h Direction of travel Spherical cap OK Spherical cap worn 40 h Check possibly existing wear limits on the Hold down 40 h Lubricate th...

Page 65: ...aily Harrow Check settings and wear 40 h Coulter pressure screw adjustment Check setting and light movement lubricate screw 40 h Bout markers and pre emergence markers Check condition tight fit functi...

Page 66: ...nder with a suitable corrosion protection agent Check all screw and plug and socket connections for firm seating see torque table Check frame and connecting parts for condition and firm seating Check...

Page 67: ...coupling 1 40 h Drawbar joint 2 40 h Folding joint 4 40 h Front packer arm joint 2 per packer shaft 40 h Rear packer arm joint 2 per packer shaft 40 h Bout marker 12 daily Coulter pressure adjustment...

Page 68: ...e disposal of auxiliary and operating me dia as well as other chemicals you must strictly comply with the specifications in the respective safety data sheets Decommissioning If the machine is no longe...

Page 69: ...4 0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12...

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Page 71: ...utor Direction of travel Pronto 8 SW Output Distributor No Coulter No 1 2 3 4 5 6 7 8 9 11 12 13 10 1 2 3 4 5 6 7 8 9 11 12 13 10 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 21 20 22 23 24 25 26 1...

Page 72: ...28 29 30 1 2 3 4 6 7 5 11 10 9 8 12 14 15 5 4 3 2 1 8 6 7 9 10 12 15 14 11 13 13 1 2 3 4 5 6 7 8 9 11 14 15 12 13 10 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 21 20 22 23 24 25 26 27 28 29 30 1...

Page 73: ...upling 9 Cultivation tools 23 37 D Damage 4 Danger zone 14 Decommissioning 64 Delivery 15 Depth setting 53 DiscSystem 23 41 61 Distributor 61 67 68 Drawbar eye 31 34 Drawbar load 21 E E Manager 36 Eng...

Page 74: ...ed flow sensors 38 Seed wagon 34 Serial number 21 Service 5 Service brake system 10 Spare parts 6 Speed 8 Spherical cap 60 Stickers 16 29 Storage 58 Support 32 Support wheel 23 Support wheels 61 T Tec...

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Page 76: ...chnical specifications and pictograms are approximate and for information only Subject to technical product revisions HORSCH Maschinen GmbH Sitzenhof 1 92421 Schwandorf Tel 49 94 31 7143 0 Fax 49 94 3...