Horst Contour SHCF36, Operator'S Manual

Page 1: ...er operation Rev 140120 HW00105 SHCF Operator s Manual Keep this manual with the machine at all times PRINTED IN CANADA Swather Draper Header Wagon SHCF36 SHCF45 CAUTION Operational Hazard Personal Protection Equipment PPE is required when operating or maintaining this machine SNL00001 CAUTION Operational Hazard Do not exceed travel speed rating of the components Maximum 50 km h 30 mph Obey SMV sp...

Page 2: ...2 Notes ...

Page 3: ... 17 Header Support Width Adjustment 17 Tube Cradle Swivel 17 Ratchet Strap System 18 Release the strap from the ratchet 18 To tighten the strap 18 Adjustable Tongue System 19 Safety Chain 19 Spring Balancer 19 Retractable Pullout w auto lock 19 Extendable Tongue 20 Top Rail System 20 Top Rail Position Adjustment 20 Top Rail Height Adjustment 21 Four Wheel Steer 22 Initial Setup 23 Universal Header...

Page 4: ...ly understand the information and instructions contained in this manual If anyone does not fully understand every part of this manual please obtain further assistance by contacting the dealer from which this product was purchased or by contacting Horst Welding with the information listed on the cover of this manual Keep this operators manual available for reference by the operator and to pass on t...

Page 5: ... Visit horstwagons com and click on the PARTS tab to be directed to our online parts catalogue California Proposition 65 You may see a warning label similar to the following WARNING Cancer and Reproductive Harm www P65 Warnings ca gov This warning is required by California Proposition 65 Prop 65 which is meant to notify California residents of exposures to Prop 65 listed chemicals For more informa...

Page 6: ...t may also be used to alert against unsafe practices IMPORTANT Indicates a situation that could result in damage to the implement or other property Definition Of Safety Terms And Symbols Throughout this manual the terms DANGER WARNING CAUTION and IMPORTANT are used to indicate the degree of hazard to personnel if proper safety procedures guidelines are not followed The appropriate term for each me...

Page 7: ...this manual Read and understand the safety labeling which appears on the implement Have a first aid kit available for use should the need arise and know how to use it Pay attention to the job at hand Do not let your mind lose concentration on what you are doing No accident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the op...

Page 8: ...nual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 If the elderly are assisting with work their physical limitations need to be recognized and accommodated Assistants should be a responsible properly trained and physically able person familiar with machinery and trained in this implement s operatio...

Page 9: ...e safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed 6 Make sure that everyone is clear before moving the implement NEVER position yourself between the towing unit and the implement 7 Do not permit riders while transporting this implement with or without a load 8 Where possible avoid operating near ditches embankments and holes 9 Loading or unlo...

Page 10: ...re exposed to outdoor conditions without being used 1 Do not tow loads more than 1 5 times the tractor tow vehicle weight Towed loads that are too heavy for the tow vehicle can cause loss of control when braking Consider total weight wagon and its load 2 Stopping distance of towed loads increase with speed weight and on slopes Towed loads that are too heavy for the tow vehicle or are towed too fas...

Page 11: ...y and or implement damage Before transport on public roads always have the safety chain attached and a 3 4 grade 5 hitch pin is installed Caution an unsecured load may fall from the wagon and could result in death or serious injury and or implement damage Before transport on public roads always check the ratchet straps are tight and in locked position Caution Do not stand under or directly in fron...

Page 12: ... requires your SAFETY AWARENESS SL00001H SL00003H SL00001 SL00002 SL00001H SL00003H SL00001 Rear View Front View Right Side Left Side If safety labels have been damaged or removed new labels must be applied New safety signs are available from your dealer or contact Horst Wagons SL00006 SL00003H SL00002 50 km h 30 mile h MAXIMUM IL00007 SL00004 SL00005 SNL00001 Tongue SNL00002 SNL00002 WARNING Canc...

Page 13: ... safety latch 21 5 23 cm 8 5 9 0 Weight Less Rims Tires Axle Beam 9 1 m 30 ft Maximum Head Length Top Rail 144 Swing Double Spring Balanced Extendable see below SHCF Series 4 Wheel Steer Gross Vehicle Weight Rating GVWR Road Signal Kit LK30 Accessories 2721 5 kg 6 600 LBS Standard 6 Bolt Pattern 6 ag bolt circle 9 16 18 Thread for Bolt 2041 kg 4500lb capacity 50 km h 30 mph max speed each 76mm x 1...

Page 14: ... Tongue Maximum Extention C Trailer Width Maximum D Overall Length 45 13 7 m 52 6 15 6 m E Wheel Base 30 9 1 m 30 9 1 m F Top Rail Length 36 11 0 m 48 14 6 m G Top Rail Front OverHang 32 81 cm 96 244 cm 11 348 cm 3 91 5 cm 95 241 cm SHCF Series 4 Wheel Steer Dimension ...

Page 15: ... Equipment Matching To insure the safe and reliable operation of the SHCF wagon it is necessary to match the wagon with the header Consult your header owners manual for specifications and use the features list as a guide to ensure your header matches the wagons specifications SHCF wagons are designed to operate within these specifications Operating the wagon above the specified length or weight is...

Page 16: ...field efficiency By following instructions in conjunction with a good maintenance program your SHCF wagon will provide many years of trouble free service Do not operate this wagon if you are not familiar with its features The SFCH 36 is illustrated below showing its basic components Components and features are similar for the SHCF series unless noted Review the various components and their positio...

Page 17: ...grasp the shoe lock handle push down on the handle to release the lock Position support to the desired location Firmly grasp the shoe lock handle pull up on the handle to engage the lock Release Lock Universal Header Support System There are two universal header supports they are located along the bottom beam of the header wagon The quick release and lock universal header support makes it easy to ...

Page 18: ...e width combinations replace draw pin and secure with lynch pin Tube Cradle Swivel Use the swivel feature to move the tube cradle out of the way when loading the header Remove draw pin from the main tube and pocket assembly Swivel the tube cradle assembly left or right Once the header is loaded return the tube cradle upright and replace draw pin and secure with lynch pin Main Tube Assembly Draw Pi...

Page 19: ...ighten the strap Release the strap from the ratchet Pull up on the centre latch and move the handle up out of the lock position to the upper stop Pull up on the centre latch and move the handle past the stop and the ratchet will release Pull out as much strap as you need To tighten the strap Attach the end of the strap to a secure location Pull up on the centre latch and pull the handle down to en...

Page 20: ...ck Latch Locked Unlocked Pullout Stop Pullout Stop Hitch Point Pullout Hitch Pin Lynch Pin Retractable Pullout w auto lock This feature will help eliminate the need for precise hook up alignment and provides up to 23 cm 9 0 of adjustment to aid in aligning the vehicle to the clevis at the point of hook up The pullout auto locks into position when pulling away Back the tow vehicle close to the tong...

Page 21: ...ly to take the weight off the draw pin for easy removal 1 At each end remove the draw pin that connects the top rail mount assembly to the stabilizer tube and push the stabilizer tube out into the main tube 2 At one end carefully pull the draw pin out only half way This will allow the top rail to pivot slightly without sliding 3 At the opposite end release the top rail by carefully pulling out the...

Page 22: ... clear of the top rail have your helper remove the draw pin from the bottom of the adjustment assembly at each end of the wagon remove the lynch pin then carefully pull the draw pin out Using the front loader carefully raise or lower the top rail to the position required Standing clear of the top rail have your helper align the adjustment assembly and carefully replace the draw pins at each end Se...

Page 23: ... you pull away causing a collision To avoid collision start off straight then begin your turn Proceed slowly to ensure that the wagon will clear buildings or objects as you pull away As the front wheels turn to follow the tongue the rear wheels turn in the opposite direction the result is that the rear end tracks right along with the front wheels Backing a four wheel steer wagon may require some p...

Page 24: ...t position the header beyond the front of the top rail to ensure there is adequate clearance between the tow vehicle and header If extra clearance is required the tongue may be extended up to 91 5 cm 3 0 Initial Setup WARNING Pinch Hazard Keep hands away from mounting points and supports while loading the header Potential pinch hazard exist between the wagon and header SL00003 CAUTION Operational ...

Page 25: ...rail Rotate the cradle assemblies up into position and secure with the draw pins Tube cradles should be aligned with the header tube frame adjust the height if required Continue to lower the header until the header tube frame is fully seated in the tube cradles Refer to your windrower operator s manual for procedures to mechanically detach the header from the windrower Carefully back the windrower...

Page 26: ...ting near ditches embankments and holes 9 Loading or unloading an unhitched implement be sure to properly block chock the wheels to prevent the implement from moving 9 Inspect rims for dents or damage check wheel lugs and tighten if required Clear the area of bystanders especially small children Each operator must be trained and familiar with the set up and operation of the SHCF wagon and its comp...

Page 27: ...tight turn or moving over uneven ground SNL00002 Load the header on the wagon Remove the draw pins from the tube cradle assemblies and rotate them down out of the way Move the windrower forward and align the header tube frame to the tube cradle assemblies Begin to lower the header the header beam should make contact with the top rail Rotate the cradle assemblies up into position and secure with th...

Page 28: ...pin Attach the safety chain Ensure the chain is through the chain support Secure chain on the tow vehicle at the towing attach point Do Not allow more slack than necessary for turning Do not allow the chain to drag wrap the excess chain around the hitch point Attach the tow hook to the hitch point on the tow vehicle and attach the hook to the chain Ensure safety latch is closed on the hook Pull th...

Page 29: ...ove all remaining material and debris from the machine 3 Inspect for damaged or worn parts Repair or replace before next season 4 Replace any missing or unreadable safety decals 5 Repaint any chipped or scraped areas to prevent rust and corrosion 6 It is best to store the machine inside in a dry clean area If that is not possible cover with a waterproof tarpaulin and tie down securely Storage Safe...

Page 30: ...ly Keep a record of all maintenance to ensure scheduled inspections and maintenance are performed Wheel Bearings Inspect bearings monthly check for Unusual front to back movement or chatter Free spinning with no grinding noise Replace if required replacements and repacking should be performed by qualified personnel For replacement parts and repacking procedures please call your dealer or contact H...

Page 31: ...tings if necessary Rear Steering Pivot Ball Joints Steering Spindles On a regular basis check all nuts bolts and screws and ensure they are all properly secured Wheel Bolts check on a daily basis See wheel torque chart smg_body 101 smg_body 132 Steering Spindles Front Steering Pivot Ball Joints Tire Pressure check on a regular basis see tire pressure chart Lightly lubricate the tongue lock must mo...

Page 32: ...od at the rear of the wagon between the rear axle plate assembly and the right steering spindle Loosen jam nuts at the left and right of the rear tie rod to allow free rotation of the tie rod Rotate the tie rod to lengthen or shorten as required see diagram below When adjustment is complete tighten the jam nuts to secure the setting Test drive the wagon and check for front to rear trailing repeat ...

Page 33: ...5 634 468 904 667 36 mm 24 x 2 0 780 575 1100 811 24 x 3 0 798 588 1136 838 41 mm 27 x 3 0 27 x 3 0 1176 867 1674 1234 46 mm 30 x 2 0 30 x 3 0 1597 1178 2274 1677 Class 10 9 Class 8 8 Wrench Size A Thread Size B Fine Thread Size B Coarse Class 10 9 Class 8 8 lbs ft N m lbs ft N m lbs ft N m lbs ft N m lbs ft N m lbs ft N m 7 16 1 4 28 6 8 1 10 13 6 14 19 0 1 4 20 5 6 8 8 10 8 12 16 3 1 2 5 16 24 1...

Page 34: ...thereafter Note Wheel lugs must be applied and maintained at the proper torque levels to prevent loose wheels broken studs and possible dangerous separation of wheels from your axle 1 Start all lugs by hand to prevent cross threading 2 Tighten lugs in sequence as shown in the diagram 3 Tighten the lugs see chart Wheel Lug Torque Sequence lbs ft N m lbs ft N m 1 2 90 122 65 88 1 2 brake drum 100 13...

Page 35: ...e or corroded wires loose wires in the light casing replace or repair as required Check the tow side receptacle for loose or corroded wires or damaged receptacle replace or repair as required Loss of electrical ground connection Check connection to ground on the trailer side and the tow vehicle side Disconnect and clean or replace terminal Brakes have a qualified technician inspect the braking sys...

Page 36: ...int Ratchet is not positioned directly below attach point the ratchet will slide Position the ratchet directly below the attach point Worn steering components Check for wear or excessive play in wheel bearings steering spindles ball joints replace any components that are worn out Toe in setting is out of specification Have a qualified person adjust the toe in The factory setting for both axles sho...

Page 37: ...e pre wired kit bolts on quickly and easily sturdily clamping to the rear axle Generally lighting is required one half hour before sunset to one half hour after sunrise and at any other time when there is insufficient light or unfavourable atmospheric conditions LK30 Road Signal Kit ...

Page 38: ...ines or parts lost or damaged during shipment 4 Accessory items parts not supplied by Horst Welding 5 Damages resulting from misuse negligence accident theft or fire use of improper or insufficient fuel fluids or lubricants use of after market parts or accessories unless approved by Horst Welding modifications alteration tampering or improper repair any device or accessories installed other than a...

Page 39: ...4 9 10 27 P payload 12 14 Pinch Point 5 16 18 19 Pinch Point Hazard 20 21 Pivot 30 PPE 1 6 8 10 16 25 29 30 Q qualified personnel 29 30 31 R Ratchet Strap 9 15 18 Retractable Pullout 15 19 road signal 27 36 Runaway Hazard 19 27 S safety alert symbol 5 Safety Chain 15 19 safety hazard 5 safety hazard explanation 5 safety instructions 7 safety label 5 safety message box 5 safety term 5 SIS 4 27 SMV ...

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