Hoshizaki LANCER S8E V2.5 Hi-Carb Superchiller, Installation, Operation & Service Manual

Page 1: ...www lancerbeverage com 230V 50Hz Installation Operation Service Manual S8E V2 5 Hi Carb Superchiller...

Page 2: ...ancerbeverage com Page 2 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21 Octob...

Page 3: ...eceiving 9 6 2 Unpacking 9 6 3 Selecting a Location 9 6 4 Mounting Superchiller 10 6 5 Connecting Python 10 6 6 Connecting to water supply 11 6 7 Connecting to CO2 supply 11 6 8 Filling unit with wate...

Page 4: ...only as product may vary No 038 21 October 2014 11 2 Troubleshooting Postmix 22 12 Hydra Icebank Control Go No Go Test 24 13 Hydra Carbonator Level Control Test 25 14 Assembly Diagrams Parts List 26...

Page 5: ...ce equipment Hoshizaki Lancer s head office and manufacturing base is located in Adelaide SA with branch offices and warehousing facilities in Sydney NSW Melbourne VIC Brisbane QLD Perth WA and Auckla...

Page 6: ...x 2 Ice bank Weight 75 kg Water Bath Capacity 180 litres Construction Stainless Steel Compressor Danfoss x 2 Agitator Motor 12W 230 VAC 1 Phase Condenser Motor 20W 230 VAC 1 Phase Ice bank Control El...

Page 7: ...to the machine 5 2 Recognise Safety Alert Symbols The safety alert symbol precedes Warning and Caution notes throughout this manual To prevent personal injury or damage to the machine these alerts mus...

Page 8: ...nder pressure De pressurise before performing any work on the system Warning ALL WIRING AND PLUMBING MUST CONFORM TO LOCAL AND NATIONAL CODES Warning SUPERCHILLER MUST BE ISOLATED FROM ELECTRICAL SUPP...

Page 9: ...edges The Superchiller must always be handled in a vertical position Carefully unpack the Lancer S8E Superchiller from the shipping carton remove the wooden base If appropriate assemble legs to unit b...

Page 10: ...nnected at 32 C Exceeding manufacturer s ratings may cause damage to the Superchiller and void warranty Connect the Python to Chiller and Dispenser Refer to Python and Dispenser specifications for con...

Page 11: ...l operating water temperature should be within 7 C to 32 C 6 7 Connecting to CO2 supply Warning As carbon dioxide CO2 displaces oxygen prevention of CO2 leaks is paramount If a leak is suspected immed...

Page 12: ...the compressors and condenser fans will cycle off but agitator will run continuously unit has cycled off After Superchiller has cycled off reconnect carbonator and recirculation pumps 6 12 Purge Syst...

Page 13: ...e changed using safe working practices Warning To avoid personal injury and or property damage always secure the CO2 cylinder with a safety chain to prevent it from falling over and use appropriate pr...

Page 14: ...maintain optimum quality of dispensed product each Superchiller and its associated beverage system components must be thoroughly cleaned and sanitised annually Prepare sanitising solution Prepare san...

Page 15: ...m Page 15 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21 October 2014 8 Postm...

Page 16: ...16 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21 October 2014 8 2 Twin Carb...

Page 17: ...ge 17 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21 October 2014 8 3 Twin Ca...

Page 18: ...com Page 18 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21 October 2014 9 El...

Page 19: ...www lancerbeverage com Page 19 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21...

Page 20: ...0Hz www lancerbeverage com Page 20 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 03...

Page 21: ...d if necessary fit burnout drier to industry standards Compressor short cycling on thermal overload frequent starting and stopping of the compressor while ice bank control contacts remain closed Dirty...

Page 22: ...olume Flooded carbonator Dirty water supply CO2 pressure too low Poor quality paper cups Dirty or greasy glasses Improperly drawn drink Check carbonator control using procedure on page 25 Replace cont...

Page 23: ...to power failure or low voltage Pump water supply restricted Carbonator pump will not run due to excessive carbonator CO2 pressure Faulty low pressure switch Defective Carbonator motor Locked up pump...

Page 24: ...VAC is present on terminals N A ON 1 ON 2 terminals Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the ice bank probe connections from...

Page 25: ...ning 230VAC is present on terminals N A ON 1 ON 2 Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the carbonator probe connections from...

Page 26: ...LOW PREV WATTS 9DB AUS 6 08000002 CARBONATOR RELIEF VALVE 7 63000163 COIL ASSY PRECHILL B 8 87000052 STRAINER FLOW INDICATOR 9 79000739 BALL VALVE S S WATERMARKED 10 63000164 COIL ASSY SODA A 11 63000...

Page 27: ...w lancerbeverage com Page 27 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21 O...

Page 28: ...24 ELECTRICAL BOX ASSY 4P 5P S8E V2 83000325 ELECTRICAL BOX ASSY 3P S8E V2 9 83600811 MINI CONTACTOR C15 9 DANFOSS 10 83000278 CONTROL LEVEL I B HYDRA R2 11 83000282 COMPRESSOR START RELAY AND CAPACIT...

Page 29: ...ancerbeverage com Page 29 of 31 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000016 Images are for illustration purposes only as product may vary No 038 21 Octo...

Page 30: ...he approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some or all labour costs associated with a warranty claim Any claim for labour costs must be authorized by L...

Page 31: ...d pumps secured and mounted correctly in correct locations All pumps run quietly and carbonator pump switched ON OFF Check icebank probe position and tightness and correct wiring of harness Carbonator...