Hotass Saunas ClubHeat C1000-3/K10G-U3, Installation And Operation Manual

Page 1: ... used by electrician MODELS C1000 K10G U1 C1250 K12 5G U1 C1500 K15G U1 C1000 3 K10G U3 C1250 3 K12 5G U3 C1500 3 K15G U3 CONTROLS HeatPad10 HeatPad15 ETL LISTED CONFORMS TO UL STD 875 CERTIFIEDTO CAN CSA STD E60335 2 53 05 ClubHeat Series Sauna Heaters Installation and Operation Manual ...

Page 2: ...15G U1 13 4 4 2 3 Phase HeaterWiring and Hookup C1000 3 K10G U3 C1250 3 K12 5G U3 C1500 3 K15G U3 14 4 4 After Installation 14 4 4 1 Testing of Sauna Heater 14 4 4 2 Troubleshooting 17 4 4 3 Caution Electrician or Service Person 17 4 4 4 Overheating Limiter 17 5 MAINTENANCE INSTRUCTIONS 18 6 SPARE PARTS 18 7 GUARANTEE 18 8 WARNINGS 21 PURPOSE OFTHE ELECTRIC HEATER The ClubHeat KG heaters are desig...

Page 3: ...une on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal tem...

Page 4: ... sauna stones for an electric heater should be 2 4 in diameter The heater stones should be solid blocks of stone specially intended for use in the heater Neither light porous ceramic stones of the same size nor soft potstones should be used in the heater because they may cause the resistance temperature to rise too high as a result of which the resistance may be broken Stone dust should be washed ...

Page 5: ...a However the water will only cool down the stones quickly and after a while the sauna will not be warm enough and the heater will not be able to provide enough heat In order to make bathing enjoyable the heater capacity should be carefully chosen to suit the size of the sauna room CONTROL UNIT OF HEATER The ClubHeat KG model heaters require a separate control unit to operate the heater The contro...

Page 6: ...ity of water include the following Humuos content color taste precipitates recommended content less than 12 mg l Iron content color smell taste precipitates recommended content less than 0 2 mg l Hardness the most important substances are manganese Mn and calcium Ca Recommended content of manganese 0 05 mg l calcium less than 100 mg l Calcareous water leaves a white sticky layer on the stones and ...

Page 7: ...arm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Do not exceed 30 minutes in the sauna at one time as excessive exposure can be harmful to health The sauna should not be used as an endurance test Persons with poor health should consult their physicians before using the sauna Avoid fire do not place any combustible material over the sauna Heater towels b...

Page 8: ...ater and not over upper benches light bulb should not exceed 75 watts L ACCESSORIES Bucket dipper and thermometer are essential Thermometer should be placed over the Sauna heater 6 from ceiling for correct temperature reading Other accessories such as hygrometer sand timer brushes etc are available M MAINTENANCE INSTRUCTIONS Are included at the end of this manual N WARNING SIGNS Are furnished with...

Page 9: ...e minimum requirements concerning safety distances given in figures 2 6 and table 1 It is absolutely necessary to ensure that the installation is carried out according to these values Neglecting them can cause a risk of fire Only one electrical heater may be installed in the sauna room Multiple heaters can be installed and used in the sauna room only if they share the same control unit The heater ...

Page 10: ...Load center can be located in other serviceable places as well as location shown on this diagram 2 POLE 2 BREAKER SUBPANEL CONTROL PANEL POWER UNIT TYPICAL SAUNA HEATER CONTROL INSTALLATION MODEL CONNECTOR C1000 K10G U1 3 4 C1250 K12 5G U1 3 4 C1500 K15G U1 1 C1000 3 K10G U3 3 4 C1250 3 K12 5G U3 1 C1500 K15G U3 1 SEAL TIGHT FLEX CONDUIT FENCE ROOM LIGHT WIRETO ROOM LIGHT 14 AWG 90 C SENSOR 6 4 1 ...

Page 11: ...R VENTILATION HEATERS MINIMUM CLEARANCES MIN MAX SPACE AND ADEQUATEVENTILATION DESCRIBED BELOW Figure 3 6 5 MIN HEIGHT 6 0 NORMAL HEIGHT 8 0 MAX HEIGHT 6 4 2 1 2 20 CONCRETE TILE 19 38 20 AIR OUT AIR IN 6 VENTILATION MIN SQ IN INLET AND OUTLET 10 kW 12 5 kW and 15 kW 80 sq in 45 sq in ...

Page 12: ...1 C1500 K15G 1 C1000 3 K10G U3 C1250 3 K12 5 U3 C1500 3 K15G 3 Figure 6 HEATER MIN CLEARANCE FROM BENCHES 5 MIN 10 kW 6 MIN 12 5 15 kW BENCH Figure 5 HEATER MIN CLEARANCE FROMWALL AND FENCE 5 MIN 10 kW 6 MIN 12 5 15 kW 2 1 2 2 1 2 WOOD FENCE ...

Page 13: ...n on the interior wall of the sauna room directly above the heater in a visible place Place the metal WARNING sign outside on the door of the sauna room MAINTENANCE INSTRUCTIONS are at the end of this manual SINGLE PHASE HEATERWIRING AND HOOKUP C1000 K10G U1 C1250 K12 5G U1 C1500 K15G U1 Refer to table 2 for proper wire size and amperage See figures 2 6 for required clearances Use copper wire from...

Page 14: ...e See figures 2 6 for required clearances Use copper wire from breaker to wall mounted power unit Supply cable must have 4 wires including insulated neutral and separate ground Models C1000 3 K10G U3 requires a HeatPad10 CX30 U1 U3 sauna heater control Follow 208V 3Ph wiring on ClubHeat series wiring schematic page 15 of HeatPad installation and operation manual Models C1250 3 K12 5G U3 and C1500 ...

Page 15: ...per breaker to power unit power unit to heater C1000 3 K10G U3 10 0 27 3 208 3 HeatPad10 8 copper 8 copper C1250 3 K12 5G U3 12 5 34 1 208 3 HeatPad15 8 copper 8 copper C1500 K15G U1 15 0 40 0 208 3 HeatPad15 8 copper 8 copper MODEL INPUT KW MIN HEIGHT FT FLOOR AREA SAUNA ROOM MIN SPACING FROM ADJACENT SURFACES INCHES Min Sq Ft Max Sq Ft Min Cu Ft Max Cu Ft C1000 K10G U1 C1000 3 K10G U3 10 0 6 5 6...

Page 16: ... C1000 K10G U1 C1250 K12 5G U1 C1500 KG15 U1 GND L1 L1 L2 L2 A1 A2 Overheating limiter Sensor Overheating limiter Sensor Figure 9 Electrical connections of 208V 3 phase heaters without contactors C1000 3 K10G U3 C1250 3 K12 5G U3 C1500 3 KG15 U3 GND L1 L2 L3 A1 A2 Overheating limiter Sensor Overheating limiter Sensor ...

Page 17: ... to diagrams and information also necessary copper wiring 4 Check the placement of stones to make sure they are loosely spaced around elements to ensure good air flow Stones packed too tightly will restrict air flow and reduce heating capacity 5 Check for heat loss around or under door around ceiling light or fan we do not recommend ceiling light and a fan does not belong in the sauna 6 Is the roo...

Page 18: ...concrete ceramic tile or a poured type of flooring When this is provided the sauna can be easily cleaned and kept in a sanitary condition with little effort A carpet is NOT recommended for a sauna A carpet becomes a perfect breeding ground for bacteria in the moist conditions of a sauna and a carpet promotes the spread of foot diseases such as athlete s foot 8 In new construction a floor drain sho...

Page 19: ...24 25 26 27 11 18 17 30 31 28 19 includes the exchange of new parts supplied by the manufacturer or importer after the faulty part has been returned to same The replacement of parts under warranty does not extend the warranty period beyond the original ...

Page 20: ...grille 24 Overheating limiter sensor bracket 25 Overheating limiter switch 26 Contactor bracket 27 4 pole contactor 28 Grounding terminal C1000 K10G U1 C1000 3 K10G U3 C1250 K12 5G U1 C1250 3 K12 5G U3 C1500 K15 U1 C1500 3 K15G U3 C1000 K10G U1 C1250 K12 5G U1 C1000 3 K10G U3 C1000 K10G U1 C1000 3 K10G U3 C1250 K12 5G U1 C1250 3 K12 5G U3 C1500 K15 U1 C1500 3 K15G U3 C1000 K10G U1 1 2 3 4 5 6 10 k...

Page 21: ...aune on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal te...

Page 22: ...una product This guarantee is void if the heater is used improperly pool or spa water should not be poured over the sauna stones as chemicals are harmful to the heater the sauna room must be heated for at least 30 minutes before water is poured over the stones only one or two dippers full of water should be poured over the hot stones at one time This guarantee will be void if a shower has been ins...

Page 23: ...or operator of sauna after it is used by electrician ETL LISTED CONFORMS TO UL STD 875 CERTIFIEDTO CAN CSA STD E60335 2 53 05 HeatPad Precision Sauna Environment Controllers Installation and Operation Manual MODELS HeatPad10 CX30 U1 U3 HeatPad15 CX45 U1 U3 ...

Page 24: ...r Faults 13 5 5 4 Multidrive 17 5 2 Installing theTemperature Sensor 18 5 3 Resetting the Overheat Protector 18 6 SPARE PARTS 19 7 MAINTENANCE INSTRUCTIONS 19 8 WARNINGS 20 9 GUARANTEE 21 NOTE These instructions for installation and use are intended for owners of saunas heaters and control units persons in charge of managing saunas heaters and control units and for electricians responsible for ins...

Page 25: ...une on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal tem...

Page 26: ...perature adjustment range 104 194 F 40 90 C Pre setting time adjustment range 0 12 h Lighting control max power 100W 120V 1Ph Fan control max power 100W 120V 1Ph Dimensions 3 4 x 1 x 4 4 50 control cable length Power Unit Supply voltage HeatPad 10 240V 1Ph 208V 3Ph HeatPad 15 240V 1Ph 208V 3Ph Max load HeatPad 10 6kW 240V 1Ph 10kW 240V 1Ph with dual Figure 1 Control Unit Components Control Panel T...

Page 27: ...wer off from the main switch figure 1 Check the data cable sensor cable s and their connections Switch the power on Multidrive system see Section 3 2 4 Switch the power off from all power units Check the data cable sensor cable s Multidrive cable and their connections STATUS MESSAGES SAFE Safety switch circuit is open Remove the object from atop the safety switch rESt Pause time active rc on Remot...

Page 28: ... control unit will automatically turn the heating elements on and off in periods The heater will turn off when the set on time runs out the I O button is pressed or an error occurs The settings menu structure and changing the settings is shown in figure 3 Changing the temperature unit Fahrenheit Celsius is shown in figure 3 a USING ACCESSORIES Lighting and ventilation can be started and shut down ...

Page 29: ...er from turning on if it has been less than 6 hours since the heater was last turned off Trying to remotely turn the heater on during the pause time period 6 hours text rESt is displayed The heater can be remotely started after the pause time has elapsed and rc is displayed Memory for power failures The control unit resumes operation if the remote switch has remained in ON position Preset time If ...

Page 30: ...blinks Change the setting to the desired temperature with the and buttons The range is 104 194 F 40 90 C The programmed temperature is stored in memory and will also apply when the heater is switched on next time Press the MENU button to access the next setting Remaining on time Press the and buttons to adjust the remaining on time Set the timer delay in remaining on time mode Press the button to ...

Page 31: ...se time feature with buttons and Pause time must be enabled if the control unit is remotely started by an automated scheduled e g a weekly timer Press the menu button till SET2 appears in the screen Change the temperature unit with the and buttons The options are Fahrenheight FAHR and Celsius CELS Press the MENU button to accept the set Press the MENU button again and the next set will appear or t...

Page 32: ...11U1 Q 10 5 kW 240 1 6 22 98 HL S 7U3 Q 6 8 kW 208 3 12 28 57 HL S 9U3 Q 9 0 kW 208 3 10 45 79 HL S 11U3 Q 10 5 kW 208 3 8 22 98 C2 C2 C1 C2 C2 C1 ETL LISTED CONFORMS TO UL STD 875 CERTIFIED TO CAN CS ASTD E60335 2 53 05 10 Table 3b Changing the heater grade See Section 2 1 Factory Setting TYPE LABEL CONTROL UNIT GRADE SETTINGS C2 FOR EXAMPLE All heater grades A1 A2 A3 A4 A5 B1 default B2 B3 B4 B5...

Page 33: ...alled at least 1 5 away from the heater and at a maximum height of 3 from the floor Figure 4 Conductor tubing 1 3 16 inside the wall structure allows you to thread the data cable hidden within the wall otherwise the installation will have to be on the wall surface We recommend you to install the control panel embedded in to the wall and far away from possible splashes INSTALLINGTHE POWER UNIT Inst...

Page 34: ...buttons do not glow when the control unit is already in stanby mode OPTIONALTIMECLOCK OPERATION HeatPad10 HeatPad15 control units can be installed with an optional time clock for customized on off operation See page 16 for optional time clock electrical connections SETTING HEATPAD FOR 24HR OPERATION Step2 Step 1 Example The heater will be on for 6 hours from the start Remaining on time can be chan...

Page 35: ...s for relay outputs U1 U2 A1 A2 Technical specifications Max length of data cable 80 25m POWER UNIT BREAKER FAULTS Replace a blown breaker by a new one with the same resistance The replacement of the breakers in the power unit is shown in figure 6 If the breaker F2 for the electronic unit has blown there is likely a fault in the power unit and it might need to be replaced Service is required If th...

Page 36: ...120V 1Ph Max 100W Figure 6 1 Electrical connections HeatPad10 CX30 U1 U3 and HeatPad15 CX45 U1 U3 for ProHeat Sauna Heater models P300 KIP30W1 P450 KIP45W1 P600 KIP60W1 P800 KIP80W1 P600 3 KIP60W3 and P800 3 KIP80W3 Heaters 240V 1Ph single circuit HeatPad 10 6 kW max HeatPad 15 8 kW max Dual circuit installations 2 pole 2 breaker subpanel load center shall be supplied by electrical contractor Heat...

Page 37: ...00W Lighting 120V 1Ph Max 100W Figure 6 2 Electrical connections HeatPad10 CX30 U1 U3 and HeatPad15 CX45 U1 U3 for ClubHeat Sauna Heater models C1000 K10G U1 C1250 12 5G U1 C1500 K15G U1 C1000 3 K10G U3 C1250 3 K12 5G U3 and C1500 3 K15G U3 Heaters 240V 1Ph single circuit HeatPad 10 6 kW max HeatPad 15 8 kW max Dual circuit installations 2 pole 2 breaker subpanel load center shall be supplied by e...

Page 38: ... A1 A1 N N A1 A2 A3 A4 X2 F3 F1 F2 16 OPTIONAL TIME CLOCK ELECTRICAL CONNECTIONS HeatPad10 CX30 U1 U3 HeatPad15 CX45 U1 U3 Time Clock Figure 6 3 Optional Time Clock Electrical Connections HeatPad10 CX30 U1 U3 and HeatPad15 CX45 U1 U3 for all ProHeat and ClubHeat sauna heater models Factory wiring 18 AWG Factory wiring 2x 10 AWG Installation wiring ...

Page 39: ... the first power unit in the chain Figure 7 Multidrive HeatPad 10 HeatPad 15 Sauna Temperature Sensor HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 Wire Loop Wire Loop HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 3 Install the sensor in the sauna room as described in section 3 3 4 Install a wire loop to the temperature sensor terminals...

Page 40: ... of 3 15 16 from the ceiling A D Safety distance of heater Check from heater manual Figure 10 Sensor s minimumdistance from an air vent Figure 9 The placement of the temperature sensor of the control unit in connection with wall mounted heaters 3 15 16 min 40 Sensor D A 3 15 16 3 15 16 D min D min A min A min A min A min Sensor Sensor NOTE The wire of the sensor can be extended with similar type o...

Page 41: ...parts approved by the manufacturer 1 Control panel 2 Data cable 50 3 Temperature sensor 50 4 Circuit board 5a Contactor 30 A HeatPad10 CX30 U1 U3 5b Contactor 45 A HeatPad15 CX45 U1 U3 6 Multidrive cable 5 optional MAINTENANCE INSTRUCTIONS 1 Allserviceoperationsmustbedonebyprofessionallicensedmaintenancepersonnel Control unit should NOT be opened by unlicensed personnel 2 Wipe dust and dirt from t...

Page 42: ...aune on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal te...

Page 43: ...s guarantee is void if the control is used improperly This guarantee does not cover delivery costs of the faulty part or costs of the person carrying out the repair in the field If the control unit is returned to the manufacturer or the importer within five years after date of purchase the importer will provide free labor for repair but will charge for parts if date of purchase is past one year Th...