Hotass Saunas ProHeat P300/KIP30W1, Installation And Operation Manual

Page 1: ...0W1 P600 3 KIP60W3 P800 3 KIP80W3 CONTROLS HeatPad10 HeatPad15 LISTED 6J21 SAUNA HEATER IMPORTANT This manual must be left with owner manager or operator of sauna after it is used by electrician ProHeat Series Sauna Heaters Installation and Operation Manual ...

Page 2: ...2 2 Sauna Control PanelWiring and Hookup 7 2 3 Sauna Rock placement 8 2 4 Testing Sauna Heater 8 2 5 Troubleshooting 8 2 6 Caution Electrician Or Service Person 9 2 7 High Limit Control 9 3 ROOM CONSTRUCTION GENERAL INFORMATION 10 3 1 Warnings 10 4 MAINTENANCE INSTRUCTIONS 11 5 WARNINGS 12 6 GUARANTEE 13 ...

Page 3: ...une on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal tem...

Page 4: ...on Sauna Environment Controller Heater must be permanently installed no pigtails or plug allowed and wiring must be done by a licensed electrician who must follow wiring diagram provided and adhere to local codes Use proper A W G rated wire size and use copper wire suitable for 194 F 90 C within NOTE CONTROL PANEL AND POWER UNIT MUST BE INSTALLED IN A DRY PLACE AWAY FROM SPA POOL SHOWER AND NOT OU...

Page 5: ...RIBED BELOW Figure 4 BENCHES min 2 3 4 5 kW 3 6 kW 4 8 kW 5 min 2 7 min 1 HEATER MINIMUM CLEARANCES FROM BENCHES Figure 2 VENTILATION MIN SQ IN INLET AND OUTLET 3 kW and 4 5 kW 10 sq in 6 kW and 8kW 20 sq in MAX SAUNA HEIGHT 8 0 NORMAL SAUNA HEIGHT 7 0 MIN SAUNA HEIGHT IN USA 6 2 IN CANADA 6 5 AIR OUT AIR IN TILE CONCRETE FENCE 20 4 20 38 19 2 ...

Page 6: ...IP30W1 3 0 10 20 84 130 3 P450 KIP45W1 4 5 16 30 100 210 3 P600 KIP60W1 6 0 28 40 170 300 4 P800 KIP80W1 8 0 40 65 250 425 5 Table 1 Figure 3 3 min 4 min 5 min WOOD FENCE WOOD FENCE 2 min 2 min HEATER MINIMUM CLEARANCES CORNER FENCE INSTALLATION Figure 3a 2 min 2 min 2 min HEATER MINIMUM CLEARANCES CENTERWALL FENCE INSTALLATION ...

Page 7: ...tPad installation and operation manual Model P800 KIP80W1 requires a HeatPad15 CX45 U1 U3 sauna heater control Follow 240V 1Ph single circuit wiring on ProHeat series wiring schematic page 14 of HeatPad installation and operation manual Models P600 3 KIP60W3 and P800 3 KIP80W3 require a HeatPad10 CX30 U1 U3 sauna heater control Follow 208V 3Ph wiring on ProHeat Series wiring schematic page 14 of H...

Page 8: ...stallation and wiring 1 Check breaker to be sure that it is on Also breaker should be correct size 2 Check circuit breaker in contactor to be sure that it has not been shorted out 3 Be sure that thermostat and timer are both in on position B If sauna does not operate after initial installation and wiring 1 Check breaker to make sure it is on 2 Check high limit reset button in heater reset is under...

Page 9: ...ation provided or fails to follow code for proper wire size amperage etc HIGH LIMIT CONTROL Note Only persons authorized to carry out electrical installations can reset the high limit control Each heater is equipped with a high limit control which is a safety device If an abnormal heating condition should occur the heater will automatically shut off and it will not come on again until it cools To ...

Page 10: ...eater and not over upper benches light bulb should not exceed 75 watts L ACCESSORIES Bucket dipper and thermometer are essential Thermometer should be placed over the sauna heater 6 from ceiling for correct temperature reading Other accessories such as hygrometer sand timer brushes etc are available M MAINTENANCE INSTRUCTIONS Are included at the end of this manual N WARNING SIGNS Are furnished wit...

Page 11: ...r powdered 7 We strongly recommend a floor that can be easily cleaned concrete ceramic tile or a poured type of flooring When this is provided the sauna can be easily cleaned and kept in a sanitary condition with little effort A carpet is NOT recommended for a sauna A carpet becomes a perfect breeding ground for bacteria in the moist conditions of a sauna and a carpet promotes the spread of foot d...

Page 12: ...aune on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal te...

Page 13: ...ated for at least 30 minutes before water is poured over the stones only one or two dippers full of water should be poured over the hot stones at one time This guarantee will be void if a shower has been installed in the sauna room This guarantee does not cover delivery costs of the faulty part or costs of the person carrying out the repair in the field If the sauna heater is returned to the manuf...

Page 14: ...or operator of sauna after it is used by electrician ETL LISTED CONFORMS TO UL STD 875 CERTIFIEDTO CAN CSA STD E60335 2 53 05 HeatPad Precision Sauna Environment Controllers Installation and Operation Manual MODELS HeatPad10 CX30 U1 U3 HeatPad15 CX45 U1 U3 ...

Page 15: ...r Faults 13 5 5 4 Multidrive 17 5 2 Installing theTemperature Sensor 18 5 3 Resetting the Overheat Protector 18 6 SPARE PARTS 19 7 MAINTENANCE INSTRUCTIONS 19 8 WARNINGS 20 9 GUARANTEE 21 NOTE These instructions for installation and use are intended for owners of saunas heaters and control units persons in charge of managing saunas heaters and control units and for electricians responsible for ins...

Page 16: ...une on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal tem...

Page 17: ...perature adjustment range 104 194 F 40 90 C Pre setting time adjustment range 0 12 h Lighting control max power 100W 120V 1Ph Fan control max power 100W 120V 1Ph Dimensions 3 4 x 1 x 4 4 50 control cable length Power Unit Supply voltage HeatPad 10 240V 1Ph 208V 3Ph HeatPad 15 240V 1Ph 208V 3Ph Max load HeatPad 10 6kW 240V 1Ph 10kW 240V 1Ph with dual Figure 1 Control Unit Components Control Panel T...

Page 18: ...wer off from the main switch figure 1 Check the data cable sensor cable s and their connections Switch the power on Multidrive system see Section 3 2 4 Switch the power off from all power units Check the data cable sensor cable s Multidrive cable and their connections STATUS MESSAGES SAFE Safety switch circuit is open Remove the object from atop the safety switch rESt Pause time active rc on Remot...

Page 19: ... control unit will automatically turn the heating elements on and off in periods The heater will turn off when the set on time runs out the I O button is pressed or an error occurs The settings menu structure and changing the settings is shown in figure 3 Changing the temperature unit Fahrenheit Celsius is shown in figure 3 a USING ACCESSORIES Lighting and ventilation can be started and shut down ...

Page 20: ...er from turning on if it has been less than 6 hours since the heater was last turned off Trying to remotely turn the heater on during the pause time period 6 hours text rESt is displayed The heater can be remotely started after the pause time has elapsed and rc is displayed Memory for power failures The control unit resumes operation if the remote switch has remained in ON position Preset time If ...

Page 21: ...blinks Change the setting to the desired temperature with the and buttons The range is 104 194 F 40 90 C The programmed temperature is stored in memory and will also apply when the heater is switched on next time Press the MENU button to access the next setting Remaining on time Press the and buttons to adjust the remaining on time Set the timer delay in remaining on time mode Press the button to ...

Page 22: ...se time feature with buttons and Pause time must be enabled if the control unit is remotely started by an automated scheduled e g a weekly timer Press the menu button till SET2 appears in the screen Change the temperature unit with the and buttons The options are Fahrenheight FAHR and Celsius CELS Press the MENU button to accept the set Press the MENU button again and the next set will appear or t...

Page 23: ...11U1 Q 10 5 kW 240 1 6 22 98 HL S 7U3 Q 6 8 kW 208 3 12 28 57 HL S 9U3 Q 9 0 kW 208 3 10 45 79 HL S 11U3 Q 10 5 kW 208 3 8 22 98 C2 C2 C1 C2 C2 C1 ETL LISTED CONFORMS TO UL STD 875 CERTIFIED TO CAN CS ASTD E60335 2 53 05 10 Table 3b Changing the heater grade See Section 2 1 Factory Setting TYPE LABEL CONTROL UNIT GRADE SETTINGS C2 FOR EXAMPLE All heater grades A1 A2 A3 A4 A5 B1 default B2 B3 B4 B5...

Page 24: ...alled at least 1 5 away from the heater and at a maximum height of 3 from the floor Figure 4 Conductor tubing 1 3 16 inside the wall structure allows you to thread the data cable hidden within the wall otherwise the installation will have to be on the wall surface We recommend you to install the control panel embedded in to the wall and far away from possible splashes INSTALLINGTHE POWER UNIT Inst...

Page 25: ...buttons do not glow when the control unit is already in stanby mode OPTIONALTIMECLOCK OPERATION HeatPad10 HeatPad15 control units can be installed with an optional time clock for customized on off operation See page 16 for optional time clock electrical connections SETTING HEATPAD FOR 24HR OPERATION Step2 Step 1 Example The heater will be on for 6 hours from the start Remaining on time can be chan...

Page 26: ...s for relay outputs U1 U2 A1 A2 Technical specifications Max length of data cable 80 25m POWER UNIT BREAKER FAULTS Replace a blown breaker by a new one with the same resistance The replacement of the breakers in the power unit is shown in figure 6 If the breaker F2 for the electronic unit has blown there is likely a fault in the power unit and it might need to be replaced Service is required If th...

Page 27: ...120V 1Ph Max 100W Figure 6 1 Electrical connections HeatPad10 CX30 U1 U3 and HeatPad15 CX45 U1 U3 for ProHeat Sauna Heater models P300 KIP30W1 P450 KIP45W1 P600 KIP60W1 P800 KIP80W1 P600 3 KIP60W3 and P800 3 KIP80W3 Heaters 240V 1Ph single circuit HeatPad 10 6 kW max HeatPad 15 8 kW max Dual circuit installations 2 pole 2 breaker subpanel load center shall be supplied by electrical contractor Heat...

Page 28: ...00W Lighting 120V 1Ph Max 100W Figure 6 2 Electrical connections HeatPad10 CX30 U1 U3 and HeatPad15 CX45 U1 U3 for ClubHeat Sauna Heater models C1000 K10G U1 C1250 12 5G U1 C1500 K15G U1 C1000 3 K10G U3 C1250 3 K12 5G U3 and C1500 3 K15G U3 Heaters 240V 1Ph single circuit HeatPad 10 6 kW max HeatPad 15 8 kW max Dual circuit installations 2 pole 2 breaker subpanel load center shall be supplied by e...

Page 29: ... A1 A1 N N A1 A2 A3 A4 X2 F3 F1 F2 16 OPTIONAL TIME CLOCK ELECTRICAL CONNECTIONS HeatPad10 CX30 U1 U3 HeatPad15 CX45 U1 U3 Time Clock Figure 6 3 Optional Time Clock Electrical Connections HeatPad10 CX30 U1 U3 and HeatPad15 CX45 U1 U3 for all ProHeat and ClubHeat sauna heater models Factory wiring 18 AWG Factory wiring 2x 10 AWG Installation wiring ...

Page 30: ... the first power unit in the chain Figure 7 Multidrive HeatPad 10 HeatPad 15 Sauna Temperature Sensor HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 Wire Loop Wire Loop HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 HeatPad 10 HeatPad 15 3 Install the sensor in the sauna room as described in section 3 3 4 Install a wire loop to the temperature sensor terminals...

Page 31: ... of 3 15 16 from the ceiling A D Safety distance of heater Check from heater manual Figure 10 Sensor s minimumdistance from an air vent Figure 9 The placement of the temperature sensor of the control unit in connection with wall mounted heaters 3 15 16 min 40 Sensor D A 3 15 16 3 15 16 D min D min A min A min A min A min Sensor Sensor NOTE The wire of the sensor can be extended with similar type o...

Page 32: ...parts approved by the manufacturer 1 Control panel 2 Data cable 50 3 Temperature sensor 50 4 Circuit board 5a Contactor 30 A HeatPad10 CX30 U1 U3 5b Contactor 45 A HeatPad15 CX45 U1 U3 6 Multidrive cable 5 optional MAINTENANCE INSTRUCTIONS 1 Allserviceoperationsmustbedonebyprofessionallicensedmaintenancepersonnel Control unit should NOT be opened by unlicensed personnel 2 Wipe dust and dirt from t...

Page 33: ...aune on their own Consult your dodcutor about health related limitations of bathing Parents should keep their children away from the hot heater Consult your child welfare clinic about taking little babies to the sauna Age Temperature of the sauna Time spent in the warm sauna Be very careful when moving in the sauna as the platform and floors may be slippery Hyperthermia occurs when the internal te...

Page 34: ...s guarantee is void if the control is used improperly This guarantee does not cover delivery costs of the faulty part or costs of the person carrying out the repair in the field If the control unit is returned to the manufacturer or the importer within five years after date of purchase the importer will provide free labor for repair but will charge for parts if date of purchase is past one year Th...