hotset D-System, Operating Instructions Manual

Page 1: ...Operating instructions D System Data logger Hydraulic and thermal process visualization...

Page 2: ...nance and water quality 18 Battery display 19 Safety instructions battery 20 Switch on the display 22 Operation 22 Burger menu 23 Switching off the display 24 Error message 25 System settings 26 User...

Page 3: ...tset GmbH Hueckstra e 16 58511 L denscheid Germany 49 2351 4302 0 info hotset com www hotset com 04 2021 RS 3 Analysis Activating the graphs 48 Analysis of the activated graphs 51 Data logging 53 Exam...

Page 4: ...is enables rapid checking and visualization of flow rate temperature progression and pressure differences Some of the applications of the D System are troubleshooting fine tuning of fluid power proces...

Page 5: ...se operating instructions are intended to make it easier for the operator to understand and operate the D system They must be read prior to connecting the D system as they contain important informatio...

Page 6: ...om 04 2021 RS 6 Symbols Symbols Display USB port Network connection RJ45 Measuring module connection D SUB15 Power supply 3 pole 5V DC I O interface inputs outputs D SUB9 Symbols Measuring module Disp...

Page 7: ...ith 3 m connection cable Power consumption max 15 W Battery Lithium Polymer 12000 mA integrated The visualization includes a 7 touch screen with integrated rechargeable battery The battery is charged...

Page 8: ...lization There are 5 ports with the following functions on the bottom of the visualization Mains connection for charging the battery and simultaneous voltage supply Symbol This plug in connection is d...

Page 9: ...21 RS 9 Connection of the connecting cable to the measuring module This is the communication connection to the measuring module It transmits the measurement data for visualization This connection is 1...

Page 10: ...2 0 info hotset com www hotset com 04 2021 RS 10 Network LAN connection For integration into the local network the connection can be established here with an RJ45 connector Symbol Digital inputs and o...

Page 11: ...UB9 Uintern5V 3 Uext 1 DI1 8 DO1 6 DI2 4 DO2 2 DI3 9 DO3 7 GNDext 5 Connection cable visualization measuring module This connection cable is 15 pole and 3m long in the stand wheel Connection points Di...

Page 12: ...e 85 C short term 95 C Max operating pressure at medium temperature over the service life 12 bar at 40 C over the service life 8 bar at 70 C Pressure measurement Measuring range 0 12 bar Resolution 0...

Page 13: ...ring module It is important that the flow direction is observed otherwise incorrect measurements or misinterpretation of the process may occur The supply should always be on the side that is shown see...

Page 14: ...to make a direct connection from port 2 to port 3 This allows for example pump capacities to be determined or temperature control units to be calibrated Tip Maximum pressure and flow values of the su...

Page 15: ...eid Germany 49 2351 4302 0 info hotset com www hotset com 04 2021 RS 15 Connection 4 or the arrow points out of the circle The medium has now flowed through all measuring points and if applicable the...

Page 16: ...ective The side with the D SUB15 or connection point 1 4 is the supply side i e the connection point where e g a temperature control unit cooling unit or similar conveying devices are connected At the...

Page 17: ...or at the same level as the measurement object so that any air bubbles do not accumulate in the measuring module and lead to incorrect measurements Make sure that the system is well vented Measuring m...

Page 18: ...Solid substances free mg l Electrical conductivity 20 C 200 2000 S cm Fe Cu 0 1 mg l Total hardness 5 12 dH Using compressed air to clean or empty the measuring module can damage the measuring compone...

Page 19: ...ttery check button or it is displayed in the program at the top right The battery level indicator can only be pressed when the display is already switched on Battery full Battery medium Battery low Ba...

Page 20: ...hen it is dry and in a fire safe location Only charge the battery with the supplied hotset power plug The battery must not be charged unattended The rechargeable battery must not be subjected to mecha...

Page 21: ...aste When disposing of the battery have the battery disconnected by a qualified electrician Before disposing of the battery tape the contacts with adhesive tape Avoid touching severely damaged batteri...

Page 22: ...onnection cable D SUB15 and the display Press the hotset logo briefly approx 0 5 seconds to switch on the display A membrane button is located under this logo to start the display The display starts a...

Page 23: ...back to the start screen Pressing the burger menu takes you to the menu pages Pressing the arrow key in the lower right area of the display takes you to the previous page Burger menu Configuration of...

Page 24: ...info hotset com www hotset com 04 2021 RS 24 Switching off the display Press Shutdown in the menu to switch off the system The system can also be forced to shut down in the event of an unexpected cras...

Page 25: ...takes you to the error message display which shows process error messages and hardware errors Blue marked line selected line White marked line resettable hint Yellow marked line pending non resettabl...

Page 26: ...26 System settings When pressing the system settings a submenu opens which contains the following items User system settings Setting of the language selectable in German and English Setting of the mea...

Page 27: ...set values The use is able to configure these values To do this select a previously saved data set from the drop down menu or click Modify Under Change you have the possibility to adjust the offset va...

Page 28: ...ge medium at a selectable interval The interval defines the number of measured values per time unit The setting range here is between 200 ms and 60000 ms The smaller the interval is set the more preci...

Page 29: ...tra e 16 58511 L denscheid Germany 49 2351 4302 0 info hotset com www hotset com 04 2021 RS 29 System setting time date To set the system time change the corresponding drop down menu and press the Wri...

Page 30: ...connected to a local network via the network connection it automatically obtains an IP address and can also be accessed under this e g via a browser The IP address assigned by the network is displaye...

Page 31: ...hotset com www hotset com 04 2021 RS 31 WLAN connection Click on the connection icon and switch on the WLAN The available networks are listed Enter the password and confirm with OK Once the connectio...

Page 32: ...equired to assign a fixed IP address Use a connected keyboard or the display keyboard as described above A submenu appears when you right click on the connection icon Select Wireless Wired Network Set...

Page 33: ...g Instructions Hotset GmbH Hueckstra e 16 58511 L denscheid Germany 49 2351 4302 0 info hotset com www hotset com 04 2021 RS 33 To return to the D System program click or tap only once on the desktop...

Page 34: ...nect to the shared network and enter the displayed IP address of the D System into the smartphone s browser as follows IP address D System Enter in the browser Please use your displayed IP address ins...

Page 35: ...connected to e g a desktop PC for visualization and operation Connect both systems to the same network and enter the following in your browser Enter in the browser Please use your displayed IP addres...

Page 36: ...The user can directly select one of the displayed values or activate deactivate an automatic appearance via the settings An automatic switch on can be activated deactivated in the Settings menu item S...

Page 37: ...temperature T1 is smaller than Output temperature T2 This type of energy flow can also be called cooling mode because energy is absorbed by the measurement object Red background The measured value Inp...

Page 38: ...flow rate are assigned in the Process settings menu item This setting is used for monitoring and can be activated and deactivated Monitoring is activated in the default setting The button is highligh...

Page 39: ...this limit value violation is written to the file and marked with a 1 in the Limit line The corresponding limit value violations can be read out in the error message by pressing the message symbol Cre...

Page 40: ...e data record and confirm with the OK button To change the entry press the input box again To save the designation press Save Loads the limits from the overview pages Creates a new recipe The currentl...

Page 41: ...in the Process overview List for example However these are only visible in color if the actual value is in the corresponding limit range If the end of the bar is in the red range there is a limit val...

Page 42: ...set GmbH Hueckstra e 16 58511 L denscheid Germany 49 2351 4302 0 info hotset com www hotset com 04 2021 RS 42 Process overview The measured values of the measuring module can be viewed in four differe...

Page 43: ...9 2351 4302 0 info hotset com www hotset com 04 2021 RS 43 Process overview scheme This overview variant shows the sensors as they can be found at the corresponding position in the measuring module In...

Page 44: ...In the Analog view the measurement data is displayed via a pointer The limit values entered in the process settings are highlighted here in two colors The green area is within the limit values and the...

Page 45: ...displayed one below the other with additional display of the pressure and temperature difference In the bar chart to the right a limit value violation can be read and is defined in two colors The blue...

Page 46: ...luation takes you to the visual and adjustable analysis and data logger In the detailed view of each graph you can zoom in on a specific area You can zoom directly with two fingers in the graph Zoom b...

Page 47: ...ight of the graph The display of the cursor position is the vertically running line in the graph and can be moved to show the desired position in the graph The corresponding limit values of the select...

Page 48: ...measurement data in three different ways As an adjustable graph where several graphs can be visualized at the same time an analysis from a subsection of the visualized graphs and the evaluation of th...

Page 49: ...to go back and view the selected graphs The display speed of the graphs can be set via the User system settings This setting has no influence on the analysis data logging Here all measurement data is...

Page 50: ...displayed as long as the contact is closed The state of the digital input is also recorded when data logging is activated and can be evaluated at a later time If for technical process reasons the con...

Page 51: ...been activated Press the Play button to show the range analysis Selection of the analysis range Use your finger to move the vertical line to the start point of the analysis area Then press the save b...

Page 52: ...0 info hotset com www hotset com 04 2021 RS 52 This brief analysis displays minimum maximum and average values from the selected analysis range Pressing the timer button sets the measuring point count...

Page 53: ...function can only be executed if the USB port has detected a storage medium Connect a USB stick here for example and a window appears giving access to the contents of the medium You can close the wind...

Page 54: ...structions Hotset GmbH Hueckstra e 16 58511 L denscheid Germany 49 2351 4302 0 info hotset com www hotset com 04 2021 RS 54 Method 2 You can also access the log function in the menu item System settin...

Page 55: ...mbol appears in the info line after pressing the Start button and remains visible until logging is stopped again by pressing the same button If the save symbol is not visible no data is recorded Befor...

Page 56: ...L denscheid Germany 49 2351 4302 0 info hotset com www hotset com 04 2021 RS 56 Example Excel import If the USB stick is connected to the PC the log file described above appears in csv format This fil...

Page 57: ...info hotset com www hotset com 04 2021 RS 57 Information The menu item Information contains the following details Serial number Year of construction Calibration date Software version Contact From the...