Hotsy 558-A, Operating Instructions And Parts Manual

Page 1: ...CE PLEASE CONTACT OPERATING INSTRUCTIONS AND PARTS MANUAL NOTE THIS MANUAL IS INTENDED FOR USE WITH THE FOLLOWING MODEL RELEASE ONLY 558 A AND 559 A SPECIFICATIONS Pump Volume At Pump Head 2 2 GPM 132 GPH Pump Pressure At Pump Head 1300 PSI Burner Type Model 558 LP Gas Fired 245 000 BTU Model 559 Natural Gas Fired 240 000 BTU Machine Voltage 115VAC 60Hz 1Ph Total Machine Amperage 18 Amps Machine W...

Page 2: ... cracks and looseness and replace as required Do not block or tie trigger gun in the open position Cleaning area should be provided with adequate drainage Do not allow machine to run unattended CAUTION RISK OF ASPHYXIATION Do not run machine indoors or in an enclosed area without the required venting as exhaust fumes may be hazardous to your health CAUTION The pilot on this machine lights automati...

Page 3: ...N OFF KNOB THERMOSTAT RELIEF VALVE PUMP GARDEN HOSE CONNECTOR DETERGENT INJECTOR VALVE GAS BURNER MOTOR UNLOADER VALVE PUMP SWITCH BURNER SWITCH COIL DRAIN PLUG BURNER EXHAUST VENT OPERATINGINSTRUCTIONS CAUTION DETERGENTS WARNING CONTROL BOX WAND HOLDER GFCI POWER CORD GROUND FAULT CIRCUIT INTERRUPTER DETERGENT LINE GAS INLET GAS VALVE PILOT INDICATOR LIGHT MOTOR RESET SWITCH ...

Page 4: ...tall the hose hanger as shown in Figure 2 Figure 4 Trigger Gun Wand Assembly HOSE HANGER POCKET ON COIL TANK Figure 3 Installing Pressure Hose 3 Assemble wand components as shown in Figure 4 Connect pressure hose to trigger gun NOTE The pressure nozzle is not to be installed at this time 4 Make sure that all plumbing connections are tight Garden Hose Connector 1 When assembling use teflon tape on ...

Page 5: ...À UN TUYAU D ÉVACUATION DE GAZ DU TYPE B IMPORTANT A draft diverter shall be installed INSTALLER UNE HOTTE DE TIRAGE If the pressure washer is to be used in an enclosed area a flue must be installed to vent burner exhaust to the outside atmosphere Exhaust gases should not be vented into a wall a ceiling or a concealed space of a building Be sure the flue is the same size as the burner exhaust vent...

Page 6: ...ure washer IMPORTANT Consult local building codes for exact electrical requirements Licensed contractors may be required IMPORTANT All wiring must be of proper voltage and amperage rating and conform to applicable codes IMPORTANT This machine must be electrically grounded LA MACHINE DOIT ÊTRE MISE À LA TERRE Grounding Instructions Make sure all switches and controls are in the OFF position prior t...

Page 7: ...s machine was factory built for either LP vapor fuel or Natural Gas See instructions under Fuel Supply 5 Check pump oil level 6 If detergents are to be used only use detergents intended for pressure washers Follow instructions on the detergent container IMPORTANT Before installing pressure nozzle on ini tial start up turn on the water supply start the pump by pressing the pump ON switch and hold t...

Page 8: ...e burner ring When the trigger of the trigger gun is released or when the thermostat temperature setting is reached the burner will automatically turn off IMPORTANT If ignition or flame failure is experienced discontinue use of pressure washer at once Turn off burner and shut off fuel supply Have cause of failure corrected by an authorized service technician before use of pressure washer is contin...

Page 9: ...re 1 for location Place the other end of the hose into a container of antifreeze Start machine and allow to run until antifreeze flows from the end of the wand Squeeze and release the trigger gun several times to antifreeze the unloader system Also draw antifreeze through the detergent inlet line to antifreeze the detergent system For added protection after antifreezing disconnect the pressure hos...

Page 10: ...G The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part Tampering with the factory set ting may cause personal injury and or property dam age and will void the manufacturer warranty For replacement parts refer to Figure 17 Heating Coil Coil Descaling In hard water areas scale buildup within the heating coil will occur Scale deposits will decre...

Page 11: ...size Replace nozzle with proper size Water supply low Correct water supply Pump sucking air Fill the detergent container and check for loose hose clamps or fittings Poor or no detergent flow Low detergent level Fill the detergent container Detergent screen clogged Clean if necessary Detergent injector valve not opening Check that handle or knob is not slip ping on shaft Pressure nozzle clogged Cle...

Page 12: ...ir in system Open and close gun several times Unloader out of adjustment or defective Call a qualified serviceman to adjust or replace unloader valve Water leak between unloader valve and trigger gun Check fittings hose and trigger gun for leaks Repair or replace Pilot does not light Gas valve closed Set gas valve ON OFF knob to pilot Gas leak in pilot Call qualified serviceman Pilot ignites but w...

Page 13: ...rness Way East Englewood CO 80112 303 792 5200 When ordering from your dealer please provide the following Model Number ________________ Release _______________ Machine Serial Number ________________________________ Component Part Number _______________________________ Description __________________________________________ ...

Page 14: ...1 Water Inlet Assembly 1 5 Fig 12 Trigger Gun Wand Assembly 1 6 824115 Vent Clip 4 7 861644 Hose Hanger 1 8 873777 Coil Insulation 1 Ref No Part No Description Qty 9 834385 Hotsy Logo 2 10 867207 Pressure Hose 1 11 825951 GFCI Power Cord 1 12 645922 Warnings Decal 1 13 691803 Pilot Ignitor Button 1 14 798914 Nut Ignitor Button 1 15 936603 End Ignitor Wire 1 16 936604 Side Ignitor Wire 1 17 645921 ...

Page 15: ...102 RetainingClip 1 9 834154 Decal Winterize 1 10 815329 SnapBushing 2 Ref No Part No Description Qty 11 630609 Retaining Clip 1 12 Flange Nut 10 24 2 13 Screw 10 24 x 1 2 2 14 375030 Rear Chassis Panel 1 15 722418 Insulation 1 16 859806 Grommet Wand Holder 1 17 241536 Coil 1 18 444438 Decal Detergent Metering 1 19 444437 Decal Water Metering 1 Standard hardware item available locally 9 14 15 5 6 ...

Page 16: ...4304 Motor 2 0 HP 1 8 213045 Burner Exhaust Vent 1 9 722411 Vent Insulation 1 Ref No Part No Description Qty 10 860107 Vent Insulation Retaining Ring 1 11 Fig 15 Control Box Assembly 1 12 Fig 16 Coil Outlet Assembly 1 13 Fig 17 Pump Assembly 1 14 824106 Wire Clip 1 15 U Bolt 1 4 20 x 1 1 4 x 2 1 4 2 16 Locknut 1 4 20 4 Standard hardware item available locally 8 9 10 7 5 6 2 3 4 1 11 12 13 14 15 16...

Page 17: ...e Connector 1 3 873596 Detergent Injector Valve 1 4 823989 Hose Clamp 1 5 961534 Tubing 1 4 6 935159 Detergent Screen 1 7 867395 Hose 3 8 Ref No Part No Description Qty 8 898035 Nipple 3 8 x 3 8 Hose 1 9 875575 Garden Hose Connector Spring 1 Order amount needed in feet Replacement Parts 753002 Detergent Injector Repair Kit 6 5 4 3 2 1 9 8 7 ...

Page 18: ...scription Qty 5 860447 Trigger Gun Fig 13 1 Replacement Parts 859762 Insulator Grip Assembly 1 859763 Side Handle Grip 1 Ref No Part No Description Qty 1 799101 Adjustable Pressure Nozzle 1 2 878917 Wand 1 3 826169 Quick Disconnect 1 4 915786 Quick Disconnect Plug 1 1 2 3 4 5 ...

Page 19: ... 22 914285 Inlet Pipe 1 23 851190 Inlet Fitting 1 24 860496 Right Gun Shell 1 Replacement Parts 877471 Trigger Gun Repair Kit Ref No Part No Description Qty 1 817320 Valve Cap 1 2 Valve Cap O Ring 1 3 Valve Seat Spring 1 4 Valve Spring 1 5 Ball 1 6 Valve Seat 1 7 Valve Seat O Ring 1 8 812801 Valve Body 1 9 Plunger Guide Seat O Ring 1 10 Plunger Guide Backring 2 11 Plunger Guide O Ring 1 12 Plunger...

Page 20: ...ght Switch 1 12 Flange Nut 10 24 2 13 Screw 10 24 x 1 2 2 14 898361 Nipple 3 4 x 6 1 15 220364 Pilot Mounting Bracket 1 Ref No Part No Description Qty 16 Screw 10 24 x 1 1 17 Locknut 10 24 1 18 Flat Washer 10 1 19 Screw 10 32 x 1 4 2 20 829590 GasPilot 1 21 955901 Thermocouple 1 22 845001 Electrode With Bracket 1 23 Bolt 1 4 20 x 3 1 2 FullThread 1 24 Flange Nut 1 4 20 3 25 954919 RingTerminal 1 2...

Page 21: ... 2 15 768342 Pilot Indicator Light 1 Ref No Part No Description Qty 16 799250 Push Nut 1 2 1 17 220307 Control Box Front 1 18 630649 Control Box Channel 2 19 615414 Control Box Back 1 20 960135 Transformer 120 x 24Volt 1 21 351342 Bracket 1 22 Flange Nut 1 4 20 4 23 Bolt 1 4 20 x 1 4 24 780570 Retaining Washer 1 4 4 25 Flat Washer 1 4 2 26 955930 Thermostat 1 27 722423 Insulation Order amount need...

Page 22: ...er Washer 2 9 915630 HexPlug 2 10 Screw 4 mm x 6 mm 1 Standard hardware item available locally Order amount needed in feet Ref No Part No Description Qty 1 961532 Vinyl Tubing 3 8 2 823987 Hose Clamp 1 3 799501 Elbow 1 4 x 3 8 Hose 1 4 875555 ReliefValve Seat 1 5 783845 Manifold 1 6 698247 Hex Nipple 1 2 x 2 1 5 4 3 2 1 6 7 8 9 10 ...

Page 23: ...5L Pump Fig 18 1 7 829596 Manifold Plug Tapped 1 8 644802 Street Elbow 3 8 1 9 875651 Pressure Switch 1 10 780565 Copper Washer 1 Ref No Part No Description Qty 11 898035 Nipple 3 8 x 3 8 Hose 1 12 783654 Vibration Mount 1 Replacement Parts 753134 Pressure Switch O Ring Kit 875653 Pressure Switch Micro Switch 753025 O Ring Repair Kit 753026 Discharge Repair Kit 753027 Stem Repair Kit 7 8 9 10 12 1...

Page 24: ...ge 24 Hotsy 558 559 Figure 18 Pump Exploded View 27 28 29 30 31 32 33 5 12 25 26 24 33 28 27 12 5 22 22 20 18 21 23 21 19 9 14 11 35 34 8 16 40 38 4 5 7 3 2 1 10 37 39 41 42 36 4 15 34 35 13 6 43 14 9 17 ...

Page 25: ...ly Kit 4 877687 Plunger Seal Kit 2 Cyl 1 877684 Ceramic Sleeve Kit 2 918430 Hawk Tool Kit 1 Ref No Part No Description Qty 1 928706 Connecting Rod Assembly 2 2 855889 Crankcase Cover Gasket 1 3 827324 Crankcase Cover 1 4 855893 Gasket 2 5 915630 Plug 3 8 3 6 878575 Sight Glass 1 7 735313 Crankcase Allen Screw 4 8 827319 Crankshaft Seal 1 9 808895 Bearing 2 10 630712 Crankshaft HC165 1 11 808896 Be...

Page 26: ...C 1 T STAT WHT BLK BLK XFMR WHT BLK 120VAC LINE LOAD 24VAC GRN GRN PILOT INDICATOR LIGHT WHT WHT WHT GRN BLK WHT BLK GRN POWER CORD W GFCI RED BRN BLK WHT WHT BLK THERMOSTAT PROBE PILOT SENSOR WHT BLK WHT BLK TR TH GAS VALVE RED BRN PRESSURE SWITCH BURNER RING PILOT IGNITOR BUTTON BLK BLK MOTOR BLK WHT GRN WHT WIRE 4 WHT WIRE 1 MOTOR RESET ...

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Page 28: ...terature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the product is merchantable or fits a particular purpose or that the product will necessarily conform to the illustrations or descriptions PRODUCT SUITABILITY Many states and localities have codes and regulations governing sales construction install...