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33*

1

2

3

4
5

6

7

8

9

10

11

12

13

14

15

30,31,32

28,29

27

26

25

24

23
22

21

20
19

18

36,37

34,35

40

39

38

44

41

42

45

43

11

MOTOR PARTS

 

No.

Part #

Description

Qty

1

BD-14201

Ball Bearing

1

2

BD-30612

Bearing Plug

1

3

BD-31675

Set Screw

2

4

BD-475

3/16” Ball

1

5

BD-38769

Dentent Pin Spring

1

40140

Lock Pin

1

6

07224

Field - 120V

1

BD-450070-00

Field - 230V

1

7

07223

Armature - 120V

1

BD-450063-42

Armature - 230V

1

8

BD-330003-12

Ball Bearing

1

9

BD-21635

Needle Bearing

1

10

40000

Output Shaft

1

11

BD-70920

Lock Nut

1

12

BD-45051

Cone Lock Washer

1

13

BD-55196

Spindle Gear

1

14

BD-13851

Spindle Gear Key

1

15

BD-38219

Bearing Cap

1

18

BD-30090

Ball Bearing

1

19

BD-38278

1st Internal Pinion

1

20

BD-6952

1st Internal Gear Key

1

21 

BD-38210

1st Internal Gear

1

22

BD-939467-00

Gasket

1

No.

Part #

Description

Qty

23

BD-30613

Bearing Plug

1

24

BD-20774-01

Ball Bearing

1

25

BD-24323

Insulating Shield

2

26

BD-33880-81

Brush Holder Cap

2

27

10583

Brush (Pair)

1

28

BD-38226

Brush Lead

2

29

BD-9293

Brush Lead Terminal

2

30

BD-38225

Contact Block Assy

1

31

BD-4006-01

Rivet

2

32

BD-38224

Contact

2

33

BD-54914-06

Spade Handle

1

34

BD-4145-01

Lock Washer

2

35

BD-37955

Screw

2

36

BD-9842

Screw

2

37

BD-416

Lock Washer

6

38

BD-37914

Insulating Spacer

2

39

BD-445694

Anit-Friction Ring

1

40

BD-38201-02

Reverse Switch Ring

1

41

BD-38221

Needle Bearing

1

42

BD-38218

Thurst Washer

1

43

BD-55401

Gear & Pinion Assy

1

44

BD-6952

2nd Internal Gear Key

1

45

BD-8068

Ball Bearing

Summary of Contents for 0915102

Page 1: ...PORTABLE MAGNETIC DRILL FOR USE WITH 42 000 43 000 SERIES CUTTERS HMD915 SERIES OPERATOR S MANUAL COVERS DRILL PART NUMBERS 0915102 0915202 0915302 0915402 OM9151013 Printed in U S A ...

Page 2: ... cutting CAUTION The slug is ejected at the end of the cut Do not aim cutter or arbor so that ejected slug may hit someone around or below you CAUTION Cutters are sharp Wear gloves when installing or removing cutter from arbor Do not grab a rotating cutter CAUTION To prevent electric shock do not use power tools near wet areas or where power tool may become wet SAFETY FIRST Cutter Type Hougen 42 4...

Page 3: ...s should be kept away from work area 9 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 10 Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 11 Non Conforming Cutting Tools Your Magne...

Page 4: ...hould never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Hougen Cutters where ejected slug might cause injury slug ejected at end of cut Be sure that all safety devices are properly adjusted and in use Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into a live wire could cause expos...

Page 5: ...Remove chips from both cutter and magnet Preferably while wearing leather work gloves 13 Disconnect safety chain and you are ready to move unit to new position SPECIAL INSTRUCTION FOR HORIZONTAL OR OVERHEAD OPERATION 1 Always use Safety Chain and or mechanical clamping 2 Use grease or animal fat base solid lubricant applied liberally to cutter OPERATING INSTRUCTIONS 1 Open shipping carton and remo...

Page 6: ...1 2 turn further toward work surface It may be necessary to turn off Magnet while advancing Impactor 6 Tighten Heads FEED ADJUSTMENT GLIDE POST ADJUSTMENT IMPACTOR ADJUSTMENT 1 Adjustment is made with magnet on and glide posts over work surface 2 Remove front glide post lock screw Detail No 27 and loosen rear glide post lock screw Detail No 51 3 Screw both glide posts Detail No 28 50 up until the ...

Page 7: ...ng fluid and as a centering guide for positioning the Mag Drill on the workpiece Under normal conditions the point of the ejector rod should be kept at least 1 16 above the work surface It is important that the point of the ejector rod not be allowed to rest on the work surface for two reasons A The point will drag on the work surface when Mag Drill is repositioned which may cause the ejector rod ...

Page 8: ...a puddle approximately the diameter of the cutter being used is developed on the workpiece Once this initial supply of cutting fluid is established on the workpiece adjust the flow to a steady drip ADJUSTMENT OF CHIPBREAKER Adjust the chipbreaker blade to within 020 to 030 of cutter and tighten securely HINTS FOR SMOOTHER OPERATION 1 Keep inside of Hougen Cutter clear of chips Chips will interfere...

Page 9: ...S 04381 No Part Description Qty 1 40374 Nut 6 32 2 2 05840 Faceplate 1 3 04387 Relay Solid State 1 4 10703 Pilot Light 1 5 10705 Rectifier 1 6 10715 Toggle Switch Magnet 1 7 10718 Surge Suppressor 1 8 10762 Push Button SwitchGuard 1 9 10763 Motor ON Switch 1 10 10764 Motor OFF Switch 1 11 10964 Toggle Switch Guard 1 12 01205 Relay Logic 1 13 04381 120V Panel Assy 1 10766 Circuit Breaker 1 40084 Co...

Page 10: ...RAM Not Shown No Part Description Qty 20 40374 Nut 6 32 2 21 05840 Faceplate 1 22 04387 Relay Solid State 1 23 10703 Pilot Light 1 24 10705 Rectifier 1 25 10715 Toggle Switch Magnet 1 26 10760 Surge Suppressor 1 27 10762 Push Button SwitchGuard 1 28 10763 Motor ON Switch 1 29 10764 Motor OFF Switch 1 30 10964 Toggle Switch Guard 1 31 01005 Relay Logic 1 32 10796 230V Panel Assy 1 10785 Circuit Bre...

Page 11: ... BD 30090 Ball Bearing 1 19 BD 38278 1st Internal Pinion 1 20 BD 6952 1st Internal Gear Key 1 21 BD 38210 1st Internal Gear 1 22 BD 939467 00 Gasket 1 No Part Description Qty 23 BD 30613 Bearing Plug 1 24 BD 20774 01 Ball Bearing 1 25 BD 24323 Insulating Shield 2 26 BD 33880 81 Brush Holder Cap 2 27 10583 Brush Pair 1 28 BD 38226 Brush Lead 2 29 BD 9293 Brush Lead Terminal 2 30 BD 38225 Contact Bl...

Page 12: ...08 22 104 31 110 111 112 116 117 105 4 3 2 1 6 7 5a 11 13 13 15 16 14 12 10 8 9 5 6 7 71 72 73 61 75 66 67 68 69 70 64 62 62 61 61 17 63 94 62 61 51 69 70 68 67 76 Included in 40126 Assembly 133 135 136 137 138 HMD915 Exploded View ...

Page 13: ... 132 127 123 122 133 26 41 52 81 88 89 90 101 100 99 98 97 96 98 84 98 91 90 89 88 78 80 82 82 83 85 98 30 32 39 37 19 7 34 22 23 24 26 25 28 28 27 33 29 30 48 25 132 49 42 45 31 59 35 6 40 Adapter for 12 000 Series Cutters 20 21 18 19 12 56 55 139 ...

Page 14: ...0184 Nut 5 16 18 UNC 1 39 40110 Washer Lock 1 2 Hel 4 40 40111 SCR SHC 1 2 13 x 1 1 2 1 41 10972 SCR BHC 6 32 2 42 40130 Safety Switch Assy 1 No Part Description Qty 45 04909 Bracket Safety Switch 1 48 10983 Shield Safety Switch 1 49 10971 SCR SHC 1 4 20 x 1 2 1 51 90497 SCR SS 1 4 20 x 3 8 BR 2 52 05329 Magnet 230V 1 05325 Magnet 115V 1 55 17271 Spring 1 56 04961 Plunger Assy 1 59 40139 Base Plat...

Page 15: ... or workmanship and will repair or replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreasonable use neglect improper service or other causes not arising out of defects in material or workmanship No other expressed warranty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FI...

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