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15

HMD915 PART NUMBERS (CONT)

No.

Part #

Description

Qty

97

40010

Driven Gear 16 Teeth

1

98

40020

Thrust Washer

4

99

40038

SHCS 10-32 x 5/8

2

100

10560

Washer #10

2

101

40037

Upper Retaining Ring

1

104

40083

Electrical Box 

1

105

40082

120V Motor

1

40131

230V Motor

1

106

10766

Circuit Breaker 15A - 120V

1

10785

Circuit Breaker 8A - 230V

1

107

10771

Grommet

1

108

40066

SCR-BHC 1/4-28

3

110

10796

Panel Assy - 120V

1

04381

Panel Assy - 230V

1

111

10710

SCR- #6-32

2

112

40128

Power Cord 120V

1

04808

Power Cord 230V

1

07562

Power Cord 230V Type I

1

113

90264

Hub - Feed Shaft Assy

1

114

10569

Feed Handle

3

115

04532

Feed Handle Knob

3

116

40084

Cord

1

No.

Part #

Description

Qty

117

40127

O-Ring

1

118

40076

Dowel Pin 1/4

2

119

40003

Housing Spindle Bearing

1

120

40005

Lower Bearing Cap Assy

1

122

40078

SCR-SHC 1/4-20 x 1-1/2

3

123

40077

SCR-SHC 1/4-20 x 1

1

125

40129

SCR-SHC 1/4-20 x 2-1/4

2

126

40023

Retaining Ring

1

127

40031

Spindle 

1

128

40025

Key 3/16

1

129

40042

SCR-SS 3/4-10 Alt

2

130

40636

Chip Guard

1

131

40635

Retaining Ring

1

132

10621

SCR-SS 1/4-20 x 1/4 BR

1

133

04721

Washer 1/4 Lock Washer

12

134

40040

Adapter

1

135

40132

Tag - Gear Chart

1

136

40104

#2 Drive Screw

4

137

17537

Label - Safety Instructions

1

138

05841

Label - 120V

1

05842

Label - 230V

1

139

40022

Bearing

1

Hougen Manufacturing, Incorporated warrants its Portable Magnetic Drills and its Electro-hydraulic Hole Punchers for a period of one 

(1) year and other products for ninety (90) days from date of purchase against defects due to faulty material or workmanship and will 

repair or replace (at its option) without charge any items returned.  This warranty is void if the item has been damaged by accident or 

unreasonable use, neglect, improper service, or other causes not arising out of defects in material or workmanship.  No other expressed 

warranty is given or authorized.  Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any 

period beyond the expressed warranty and shall not be liable for incidental or consequential damages.  Some states do not allow 

exclusions of incidental or consequential damages or limitation on how long an implied warranty lasts and, if the law of such a state 

governs your purchase, the above exclusion and limitation may not apply to you.  This warranty gives you specific legal rights and you 

may also have other rights which vary from state to state.

To obtain warranty service, return the item(s), transportation prepaid, to your nearest Factory Authorized Warranty Repair Center or to: 

Hougen Manufacturing, Inc., 3001 Hougen Drive, Swartz Creek, Michigan 48473.

Hougen Drills are warranted against manufacturing defects only.  Subject to Hougen Manufacturing inspection.

THIS WARRANTY IS  IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING ANY 

WARRANTY OF MERCHANTABILITY OR FITNESS  FOR A PARTICULAR PURPOSE.
© 2013 Hougen Manufacturing, Inc.

Commercial / Industrial Limited Warranty

This product may be covered under the following U.S. patent: 5902076

Photographs and Specifications shown are accurate in detail at time of printing. Manufacture reserves the right to make 

improvements and modifications without prior notice. 

Hougen and the Hougen logo are proprietary trademarks of Hougen Manufacturing Inc.

Summary of Contents for 0915102

Page 1: ...PORTABLE MAGNETIC DRILL FOR USE WITH 42 000 43 000 SERIES CUTTERS HMD915 SERIES OPERATOR S MANUAL COVERS DRILL PART NUMBERS 0915102 0915202 0915302 0915402 OM9151013 Printed in U S A ...

Page 2: ... cutting CAUTION The slug is ejected at the end of the cut Do not aim cutter or arbor so that ejected slug may hit someone around or below you CAUTION Cutters are sharp Wear gloves when installing or removing cutter from arbor Do not grab a rotating cutter CAUTION To prevent electric shock do not use power tools near wet areas or where power tool may become wet SAFETY FIRST Cutter Type Hougen 42 4...

Page 3: ...s should be kept away from work area 9 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 10 Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 11 Non Conforming Cutting Tools Your Magne...

Page 4: ...hould never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Hougen Cutters where ejected slug might cause injury slug ejected at end of cut Be sure that all safety devices are properly adjusted and in use Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into a live wire could cause expos...

Page 5: ...Remove chips from both cutter and magnet Preferably while wearing leather work gloves 13 Disconnect safety chain and you are ready to move unit to new position SPECIAL INSTRUCTION FOR HORIZONTAL OR OVERHEAD OPERATION 1 Always use Safety Chain and or mechanical clamping 2 Use grease or animal fat base solid lubricant applied liberally to cutter OPERATING INSTRUCTIONS 1 Open shipping carton and remo...

Page 6: ...1 2 turn further toward work surface It may be necessary to turn off Magnet while advancing Impactor 6 Tighten Heads FEED ADJUSTMENT GLIDE POST ADJUSTMENT IMPACTOR ADJUSTMENT 1 Adjustment is made with magnet on and glide posts over work surface 2 Remove front glide post lock screw Detail No 27 and loosen rear glide post lock screw Detail No 51 3 Screw both glide posts Detail No 28 50 up until the ...

Page 7: ...ng fluid and as a centering guide for positioning the Mag Drill on the workpiece Under normal conditions the point of the ejector rod should be kept at least 1 16 above the work surface It is important that the point of the ejector rod not be allowed to rest on the work surface for two reasons A The point will drag on the work surface when Mag Drill is repositioned which may cause the ejector rod ...

Page 8: ...a puddle approximately the diameter of the cutter being used is developed on the workpiece Once this initial supply of cutting fluid is established on the workpiece adjust the flow to a steady drip ADJUSTMENT OF CHIPBREAKER Adjust the chipbreaker blade to within 020 to 030 of cutter and tighten securely HINTS FOR SMOOTHER OPERATION 1 Keep inside of Hougen Cutter clear of chips Chips will interfere...

Page 9: ...S 04381 No Part Description Qty 1 40374 Nut 6 32 2 2 05840 Faceplate 1 3 04387 Relay Solid State 1 4 10703 Pilot Light 1 5 10705 Rectifier 1 6 10715 Toggle Switch Magnet 1 7 10718 Surge Suppressor 1 8 10762 Push Button SwitchGuard 1 9 10763 Motor ON Switch 1 10 10764 Motor OFF Switch 1 11 10964 Toggle Switch Guard 1 12 01205 Relay Logic 1 13 04381 120V Panel Assy 1 10766 Circuit Breaker 1 40084 Co...

Page 10: ...RAM Not Shown No Part Description Qty 20 40374 Nut 6 32 2 21 05840 Faceplate 1 22 04387 Relay Solid State 1 23 10703 Pilot Light 1 24 10705 Rectifier 1 25 10715 Toggle Switch Magnet 1 26 10760 Surge Suppressor 1 27 10762 Push Button SwitchGuard 1 28 10763 Motor ON Switch 1 29 10764 Motor OFF Switch 1 30 10964 Toggle Switch Guard 1 31 01005 Relay Logic 1 32 10796 230V Panel Assy 1 10785 Circuit Bre...

Page 11: ... BD 30090 Ball Bearing 1 19 BD 38278 1st Internal Pinion 1 20 BD 6952 1st Internal Gear Key 1 21 BD 38210 1st Internal Gear 1 22 BD 939467 00 Gasket 1 No Part Description Qty 23 BD 30613 Bearing Plug 1 24 BD 20774 01 Ball Bearing 1 25 BD 24323 Insulating Shield 2 26 BD 33880 81 Brush Holder Cap 2 27 10583 Brush Pair 1 28 BD 38226 Brush Lead 2 29 BD 9293 Brush Lead Terminal 2 30 BD 38225 Contact Bl...

Page 12: ...08 22 104 31 110 111 112 116 117 105 4 3 2 1 6 7 5a 11 13 13 15 16 14 12 10 8 9 5 6 7 71 72 73 61 75 66 67 68 69 70 64 62 62 61 61 17 63 94 62 61 51 69 70 68 67 76 Included in 40126 Assembly 133 135 136 137 138 HMD915 Exploded View ...

Page 13: ... 132 127 123 122 133 26 41 52 81 88 89 90 101 100 99 98 97 96 98 84 98 91 90 89 88 78 80 82 82 83 85 98 30 32 39 37 19 7 34 22 23 24 26 25 28 28 27 33 29 30 48 25 132 49 42 45 31 59 35 6 40 Adapter for 12 000 Series Cutters 20 21 18 19 12 56 55 139 ...

Page 14: ...0184 Nut 5 16 18 UNC 1 39 40110 Washer Lock 1 2 Hel 4 40 40111 SCR SHC 1 2 13 x 1 1 2 1 41 10972 SCR BHC 6 32 2 42 40130 Safety Switch Assy 1 No Part Description Qty 45 04909 Bracket Safety Switch 1 48 10983 Shield Safety Switch 1 49 10971 SCR SHC 1 4 20 x 1 2 1 51 90497 SCR SS 1 4 20 x 3 8 BR 2 52 05329 Magnet 230V 1 05325 Magnet 115V 1 55 17271 Spring 1 56 04961 Plunger Assy 1 59 40139 Base Plat...

Page 15: ... or workmanship and will repair or replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreasonable use neglect improper service or other causes not arising out of defects in material or workmanship No other expressed warranty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FI...

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