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1.

 

Read All Instructions

2.  Grounding Instructions

 

This tool should be grounded while in use to protect the    

 

operator from electric shock. The tool is equipped  

 

 

with a 3-conductor cord and a 3-prong grounding type  

 

 

plug to fit the proper grounding type receptacle. The  

 

 

green (or green and yellow) conductor in the cord is the    

 

grounding wire. Never connect the green (or green and    

 

yellow) wire to a live terminal. If your unit is for use on  

 

 

115V, it has a plug that looks like that shown in sketch  

 

 

(A). If it is for use on 230V, it has a plug that looks like  

 

 

that shown in sketch (B). An adapter, see sketch   

 

       and (C), is available for connecting sketch (A) type  

 

 

plugs to 2-prong receptacles. The green-colored rigid  

 

 

ear, lug, or the like, extending from the adapter must be    

 

connected to a permanent ground, such as a properly  

 

 

grounded outlet box. No adapter is available for a plug  

 

 

as shown in sketch (D). 

  

 

 

3.  Extension Cords

 

Use only 3-wire extension cords that have 3-prong  

 

 

grounding type plugs and 3-pole receptacles that accept    

 

the tool’s plug. Replace or repair damaged cords.

 

Make sure the conductor size is large enough to prevent    

 

excessive voltage drop which will cause loss of power  

 

 

and possible motor damage. See Table below.

3

4.    Do Not Force Tool

 

It will do the job better and faster at the rate for which it    

 

was intended.

5.  Keep Work Area Clean

 

Cluttered areas and benches invite injuries. Keep dirt  

 

 

and chips from under magnet and Hougen Cutter  

 

 area.

6.  Consider Work Area Environment

 

Do not expose tool to rain.

 

Do not use tool in damp or wet locations.

 

Keep work area well lit.

 

Do not use tool in presence of flammable liquids or  

 

 gases.

7.  Guard Against Electric Shock

 

Prevent body contact with grounded surfaces. For  

 

 

example: pipes, radiators, ranges, refrigerator

 enclosures.

8.  Keep Children Away

 

Do not let visitors contact tool. All visitors should be  

 

 

kept away from work area.

9.  Store Idle Tools

 

When not in use, tools should be stored in a dry, and  

 

 

high or locked-up place — out of reach of children.

10.  Use Right Tool

 

Do not force small tool or attachment to do the job of a  

 

 

heavy duty tool. Do not use tool for purpose not    

 

 

intended — for example — do not use a circular saw for    

 

cutting tree limbs or logs.

11.  Non-Conforming Cutting Tools

 

Your Magnetic Drill is designed to use Hougen 

       Cutters.  The use of drilling tools having different shank    

 

styles is not recommended as they may  not tighten  

 

 

securely in the drill arbor with risk of accident or injury.

12.  Secure Work

 

Use clamps or a vise to hold work. It is safer than using 

 

your hand and it frees both hands to operate tool.

13.  Always Wear Safety Glasses or Goggles

14.  Dress Properly

 

Do not wear loose clothing or jewelry. They might 

 

entangle with spinning chips or get caught in moving 

 

parts. Rubber gloves and nonskid footwear are 

 

recommended when working outdoors. Wear sturdy 

 

leather gloves when working indoors.

 

Wear protective hair covering to contain long hair.

15.  Do Not Abuse Cord

 

Never carry drill unit by its cord or yank it to discon-

 

nect from receptacle.  

 

Keep cord away from heat, oil, and sharp edges.

16.  Do Not Overreach

 

Keep proper footing and balance at all time.

17.  Maintain Tools With Care

 

Keep tools sharp and clean for better and safer 

 performance.

 

Do not use dull or broken Hougen Cutters.

 

Follow instructions for lubricating and changing 

 accessories.

 

Keep handles dry, clean, and free from oil and 

 grease.

WARNING:

  When using electric tools, basic safety precautions should always be followed

 

to reduce the risk of fire, electric shock, and personal injury, including the following:

IMPORTANT SAFETY INSTRUCTIONS

Grounding Pin

(A)

(C)

(D)

(B)

Adapter

Grounding

Means

Grounding Pin

Metal Screw

Cover of Grounded

Outlet Box

Length of Cord

Feet

Recommended

Wire Gauge

Recommended

Wire Gauge

115V Motor

10-12 Amps

230V Motor

4-6 Amps

Up to 25

16

18

26-50

14

18

51-100

10

16

101-200

8

14

201-300

5

12

301-500

4

10

Summary of Contents for 0915102

Page 1: ...PORTABLE MAGNETIC DRILL FOR USE WITH 42 000 43 000 SERIES CUTTERS HMD915 SERIES OPERATOR S MANUAL COVERS DRILL PART NUMBERS 0915102 0915202 0915302 0915402 OM9151013 Printed in U S A ...

Page 2: ... cutting CAUTION The slug is ejected at the end of the cut Do not aim cutter or arbor so that ejected slug may hit someone around or below you CAUTION Cutters are sharp Wear gloves when installing or removing cutter from arbor Do not grab a rotating cutter CAUTION To prevent electric shock do not use power tools near wet areas or where power tool may become wet SAFETY FIRST Cutter Type Hougen 42 4...

Page 3: ...s should be kept away from work area 9 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 10 Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 11 Non Conforming Cutting Tools Your Magne...

Page 4: ...hould never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Hougen Cutters where ejected slug might cause injury slug ejected at end of cut Be sure that all safety devices are properly adjusted and in use Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into a live wire could cause expos...

Page 5: ...Remove chips from both cutter and magnet Preferably while wearing leather work gloves 13 Disconnect safety chain and you are ready to move unit to new position SPECIAL INSTRUCTION FOR HORIZONTAL OR OVERHEAD OPERATION 1 Always use Safety Chain and or mechanical clamping 2 Use grease or animal fat base solid lubricant applied liberally to cutter OPERATING INSTRUCTIONS 1 Open shipping carton and remo...

Page 6: ...1 2 turn further toward work surface It may be necessary to turn off Magnet while advancing Impactor 6 Tighten Heads FEED ADJUSTMENT GLIDE POST ADJUSTMENT IMPACTOR ADJUSTMENT 1 Adjustment is made with magnet on and glide posts over work surface 2 Remove front glide post lock screw Detail No 27 and loosen rear glide post lock screw Detail No 51 3 Screw both glide posts Detail No 28 50 up until the ...

Page 7: ...ng fluid and as a centering guide for positioning the Mag Drill on the workpiece Under normal conditions the point of the ejector rod should be kept at least 1 16 above the work surface It is important that the point of the ejector rod not be allowed to rest on the work surface for two reasons A The point will drag on the work surface when Mag Drill is repositioned which may cause the ejector rod ...

Page 8: ...a puddle approximately the diameter of the cutter being used is developed on the workpiece Once this initial supply of cutting fluid is established on the workpiece adjust the flow to a steady drip ADJUSTMENT OF CHIPBREAKER Adjust the chipbreaker blade to within 020 to 030 of cutter and tighten securely HINTS FOR SMOOTHER OPERATION 1 Keep inside of Hougen Cutter clear of chips Chips will interfere...

Page 9: ...S 04381 No Part Description Qty 1 40374 Nut 6 32 2 2 05840 Faceplate 1 3 04387 Relay Solid State 1 4 10703 Pilot Light 1 5 10705 Rectifier 1 6 10715 Toggle Switch Magnet 1 7 10718 Surge Suppressor 1 8 10762 Push Button SwitchGuard 1 9 10763 Motor ON Switch 1 10 10764 Motor OFF Switch 1 11 10964 Toggle Switch Guard 1 12 01205 Relay Logic 1 13 04381 120V Panel Assy 1 10766 Circuit Breaker 1 40084 Co...

Page 10: ...RAM Not Shown No Part Description Qty 20 40374 Nut 6 32 2 21 05840 Faceplate 1 22 04387 Relay Solid State 1 23 10703 Pilot Light 1 24 10705 Rectifier 1 25 10715 Toggle Switch Magnet 1 26 10760 Surge Suppressor 1 27 10762 Push Button SwitchGuard 1 28 10763 Motor ON Switch 1 29 10764 Motor OFF Switch 1 30 10964 Toggle Switch Guard 1 31 01005 Relay Logic 1 32 10796 230V Panel Assy 1 10785 Circuit Bre...

Page 11: ... BD 30090 Ball Bearing 1 19 BD 38278 1st Internal Pinion 1 20 BD 6952 1st Internal Gear Key 1 21 BD 38210 1st Internal Gear 1 22 BD 939467 00 Gasket 1 No Part Description Qty 23 BD 30613 Bearing Plug 1 24 BD 20774 01 Ball Bearing 1 25 BD 24323 Insulating Shield 2 26 BD 33880 81 Brush Holder Cap 2 27 10583 Brush Pair 1 28 BD 38226 Brush Lead 2 29 BD 9293 Brush Lead Terminal 2 30 BD 38225 Contact Bl...

Page 12: ...08 22 104 31 110 111 112 116 117 105 4 3 2 1 6 7 5a 11 13 13 15 16 14 12 10 8 9 5 6 7 71 72 73 61 75 66 67 68 69 70 64 62 62 61 61 17 63 94 62 61 51 69 70 68 67 76 Included in 40126 Assembly 133 135 136 137 138 HMD915 Exploded View ...

Page 13: ... 132 127 123 122 133 26 41 52 81 88 89 90 101 100 99 98 97 96 98 84 98 91 90 89 88 78 80 82 82 83 85 98 30 32 39 37 19 7 34 22 23 24 26 25 28 28 27 33 29 30 48 25 132 49 42 45 31 59 35 6 40 Adapter for 12 000 Series Cutters 20 21 18 19 12 56 55 139 ...

Page 14: ...0184 Nut 5 16 18 UNC 1 39 40110 Washer Lock 1 2 Hel 4 40 40111 SCR SHC 1 2 13 x 1 1 2 1 41 10972 SCR BHC 6 32 2 42 40130 Safety Switch Assy 1 No Part Description Qty 45 04909 Bracket Safety Switch 1 48 10983 Shield Safety Switch 1 49 10971 SCR SHC 1 4 20 x 1 2 1 51 90497 SCR SS 1 4 20 x 3 8 BR 2 52 05329 Magnet 230V 1 05325 Magnet 115V 1 55 17271 Spring 1 56 04961 Plunger Assy 1 59 40139 Base Plat...

Page 15: ... or workmanship and will repair or replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreasonable use neglect improper service or other causes not arising out of defects in material or workmanship No other expressed warranty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FI...

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