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4

Continued...

 

 

Inspect tool cords periodically and, if damaged, 

 

have repaired by authorized service facility.

 

Inspect extension cords periodically and, if damaged, 

 

have repaired by authorized service facility.

18.  Disconnect Tools

 

Disconnect when not in use, before servicing, and when 

 

changing Hougen Cutters or accessories.

19.  Remove Adjusting Keys and Wrenches

 

Form a habit of checking to see that keys and 

 

wrenches are removed from tool before turning it on.

20.  Check Damaged Parts

 

Before further use of the drill, a part that is damaged 

 

should be carefully checked to determine that it will 

 

operate properly and perform its intended function.  

 

Check for alignment of moving parts, binding of 

 

moving parts, breakage of parts, mounting, and any 

 

other conditions that may affect its operation. A part 

 

that is damaged should be properly repaired or replaced 

 

by an authorized service center unless otherwise 

 

indicated elsewhere in this operator manual. Do not 

 

operate tool if switch does not turn it on and off.

21.  Stay Alert

 

Watch what you are doing.  

 

Use common sense.  

 

Do not operate tool when you are tired.

 

Have defective switches replaced by authorized service 

 center.

22.  Outdoor Use Extension Cords

 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

23.  Additional Safety Precautions

 

Spindle and cutter should never be used as a hand-

 hold.

 

Keep hands and clothing away from all moving parts.

 

Do not use Hougen Cutters where ejected slug 

 

might cause injury (slug ejected at end of cut).

 

Be sure that all safety devices are properly adjusted 

 

and in use. Also, adhere to all operating 

 instructions.

 

Do not drill through any surface that may contain live 

 

electrical wiring. Drilling into a live wire could cause 

 

exposed metal parts of the drill to be made live.

 

Remove chips wrapped around Hougen Cutter 

 

and arbor after each hole. With motor off and 

 

power disconnected, grasp chips with leather 

 

gloved hand or pliers and pull while rotating

 counter-clockwise.

 

Should the cutter become jammed in the work, stop 

 

the unit immediately to prevent personal injury.  

 

Disconnect the drill from the power supply and loosen 

 

jammed cutter by turning the arbor counterclockwise. 

 

Never attempt to free the jammed cutter by starting the 

 motor.

 

Service at authorized repair center only.

24.  Operating Near Welding Equipment

    

   It is NOT recommended that you use this tool on the 

 

same work surface as an arc welder. This can cause  

 

 

severe damage to the unit, particularly the power cord.    

 

This could also result in personal injury to the operator.

25.  Safe Electrical Connection

 

Wet electrical connections are shock hazards. To 

 

prevent  the cutting fluid from traveling along the cord and   

 

contacting the plug or power outlet, tie a drip loop as 

 

shown at below.  Also elevate extension cords or gang 

 

box connections.

26.  Save These Instructions

IMPORTANT SAFETY INSTRUCTIONS - CONTINUED

Summary of Contents for 0915102

Page 1: ...PORTABLE MAGNETIC DRILL FOR USE WITH 42 000 43 000 SERIES CUTTERS HMD915 SERIES OPERATOR S MANUAL COVERS DRILL PART NUMBERS 0915102 0915202 0915302 0915402 OM9151013 Printed in U S A ...

Page 2: ... cutting CAUTION The slug is ejected at the end of the cut Do not aim cutter or arbor so that ejected slug may hit someone around or below you CAUTION Cutters are sharp Wear gloves when installing or removing cutter from arbor Do not grab a rotating cutter CAUTION To prevent electric shock do not use power tools near wet areas or where power tool may become wet SAFETY FIRST Cutter Type Hougen 42 4...

Page 3: ...s should be kept away from work area 9 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 10 Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 11 Non Conforming Cutting Tools Your Magne...

Page 4: ...hould never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Hougen Cutters where ejected slug might cause injury slug ejected at end of cut Be sure that all safety devices are properly adjusted and in use Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into a live wire could cause expos...

Page 5: ...Remove chips from both cutter and magnet Preferably while wearing leather work gloves 13 Disconnect safety chain and you are ready to move unit to new position SPECIAL INSTRUCTION FOR HORIZONTAL OR OVERHEAD OPERATION 1 Always use Safety Chain and or mechanical clamping 2 Use grease or animal fat base solid lubricant applied liberally to cutter OPERATING INSTRUCTIONS 1 Open shipping carton and remo...

Page 6: ...1 2 turn further toward work surface It may be necessary to turn off Magnet while advancing Impactor 6 Tighten Heads FEED ADJUSTMENT GLIDE POST ADJUSTMENT IMPACTOR ADJUSTMENT 1 Adjustment is made with magnet on and glide posts over work surface 2 Remove front glide post lock screw Detail No 27 and loosen rear glide post lock screw Detail No 51 3 Screw both glide posts Detail No 28 50 up until the ...

Page 7: ...ng fluid and as a centering guide for positioning the Mag Drill on the workpiece Under normal conditions the point of the ejector rod should be kept at least 1 16 above the work surface It is important that the point of the ejector rod not be allowed to rest on the work surface for two reasons A The point will drag on the work surface when Mag Drill is repositioned which may cause the ejector rod ...

Page 8: ...a puddle approximately the diameter of the cutter being used is developed on the workpiece Once this initial supply of cutting fluid is established on the workpiece adjust the flow to a steady drip ADJUSTMENT OF CHIPBREAKER Adjust the chipbreaker blade to within 020 to 030 of cutter and tighten securely HINTS FOR SMOOTHER OPERATION 1 Keep inside of Hougen Cutter clear of chips Chips will interfere...

Page 9: ...S 04381 No Part Description Qty 1 40374 Nut 6 32 2 2 05840 Faceplate 1 3 04387 Relay Solid State 1 4 10703 Pilot Light 1 5 10705 Rectifier 1 6 10715 Toggle Switch Magnet 1 7 10718 Surge Suppressor 1 8 10762 Push Button SwitchGuard 1 9 10763 Motor ON Switch 1 10 10764 Motor OFF Switch 1 11 10964 Toggle Switch Guard 1 12 01205 Relay Logic 1 13 04381 120V Panel Assy 1 10766 Circuit Breaker 1 40084 Co...

Page 10: ...RAM Not Shown No Part Description Qty 20 40374 Nut 6 32 2 21 05840 Faceplate 1 22 04387 Relay Solid State 1 23 10703 Pilot Light 1 24 10705 Rectifier 1 25 10715 Toggle Switch Magnet 1 26 10760 Surge Suppressor 1 27 10762 Push Button SwitchGuard 1 28 10763 Motor ON Switch 1 29 10764 Motor OFF Switch 1 30 10964 Toggle Switch Guard 1 31 01005 Relay Logic 1 32 10796 230V Panel Assy 1 10785 Circuit Bre...

Page 11: ... BD 30090 Ball Bearing 1 19 BD 38278 1st Internal Pinion 1 20 BD 6952 1st Internal Gear Key 1 21 BD 38210 1st Internal Gear 1 22 BD 939467 00 Gasket 1 No Part Description Qty 23 BD 30613 Bearing Plug 1 24 BD 20774 01 Ball Bearing 1 25 BD 24323 Insulating Shield 2 26 BD 33880 81 Brush Holder Cap 2 27 10583 Brush Pair 1 28 BD 38226 Brush Lead 2 29 BD 9293 Brush Lead Terminal 2 30 BD 38225 Contact Bl...

Page 12: ...08 22 104 31 110 111 112 116 117 105 4 3 2 1 6 7 5a 11 13 13 15 16 14 12 10 8 9 5 6 7 71 72 73 61 75 66 67 68 69 70 64 62 62 61 61 17 63 94 62 61 51 69 70 68 67 76 Included in 40126 Assembly 133 135 136 137 138 HMD915 Exploded View ...

Page 13: ... 132 127 123 122 133 26 41 52 81 88 89 90 101 100 99 98 97 96 98 84 98 91 90 89 88 78 80 82 82 83 85 98 30 32 39 37 19 7 34 22 23 24 26 25 28 28 27 33 29 30 48 25 132 49 42 45 31 59 35 6 40 Adapter for 12 000 Series Cutters 20 21 18 19 12 56 55 139 ...

Page 14: ...0184 Nut 5 16 18 UNC 1 39 40110 Washer Lock 1 2 Hel 4 40 40111 SCR SHC 1 2 13 x 1 1 2 1 41 10972 SCR BHC 6 32 2 42 40130 Safety Switch Assy 1 No Part Description Qty 45 04909 Bracket Safety Switch 1 48 10983 Shield Safety Switch 1 49 10971 SCR SHC 1 4 20 x 1 2 1 51 90497 SCR SS 1 4 20 x 3 8 BR 2 52 05329 Magnet 230V 1 05325 Magnet 115V 1 55 17271 Spring 1 56 04961 Plunger Assy 1 59 40139 Base Plat...

Page 15: ... or workmanship and will repair or replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreasonable use neglect improper service or other causes not arising out of defects in material or workmanship No other expressed warranty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FI...

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