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Drawings above show arrangement of gears. Be sure that upper and lower washers are replaced on 

Shafts A and B when changing gears. If necessary, refer to exploded view when removing lower bearing 

retainer cap.

Drill unit comes with 18-tooth gear (40012) on Shaft A and 30-tooth gear

(40016) on Shaft B to provide 120 RPM. For other RPM’s, use optional 

gears with the following procedure.

1.  Remove the Lower Bearing Retainer Cap by removing the four 

  Cap screws (Detail No. 122) and two Cap Screws (Detail No. 123)

2.  Remove gears from Shafts A and B, being careful to save the two 

  Altered Torrington Thrust Washers (Detail No. 95) and two lower

  Washers (Detail No. 98)

3.  Be certain that the two Altered Torrington Thrust washers are 

  first mounted on Shaft A and B.

4.  Slide proper gears on Shafts A and B (refer to table on left).

5.  Mount lower washers on both shafts.

6.  Pack gears with liberal supply of grease.

7.  Replace Lower Bearing Retainer Cap. Replace and tighten all 

  six cap screws. 

7

GEAR COMBINATIONS FOR VARIOUS RPMS

In addition to providing a positive method to insure that a slug is 

not retracted with the cutter, the ejector rod serves as a conduit 

for the cutting fluid and as a centering guide for positioning the 

Mag Drill on the workpiece. Under normal conditions, the point 

of the ejector rod should be kept at least 1/16" above the work 

surface.

 

It is important that the point of the ejector rod not be

allowed to rest on the work surface for two reasons:

A)

 The point will drag on the work surface when Mag Drill is 

repositioned which may cause the ejector  rod to become bent.      

B)

 The ejector rod may hold the front of the magnet off of the 

work surface, deminishing its holding ability.

EJECTOR ROD ADJUSTMENT

Motor

Shaft

Detail No. 96

Spline Shaft

C

u

ttter Side of Drill

Gear

Altered Washer

(40002)

Gear

B

A

B

Lower Bearing 

Retainer

(40005) Cap

Lower Bearing 

Retainer

(40006) 

Washer (40020)

To adjust the ejector rod:

1.  Place the Mag Drill on a steel plate and turn the magnet  

        on.

 

2.  Loosen the lock nut (Detail No. 14) and rotate the knurled  

        nut (Detail No 15) until the point of the ejector rod is in the  

        desired location.

3.  When adjusted properly, the point should clear the work  

        surface (1/16" minimum) both when the magnet is on and  

        when it is off (Mag Drill riding on glide post).

4.  When adjustment is complete, using a wrench, retighten  

        the lock nut against the underside of the tie bar  

        (Detail No. 11)
  

 

Gear

Case

Cover

Remove 

Screws

Cutter

RPM

No. of Teeth per Gear

Shaft A

Shaft B

100

16

32

120

18

30

200

24

24

332

30

18

400

32

16

Summary of Contents for 0915102

Page 1: ...PORTABLE MAGNETIC DRILL FOR USE WITH 42 000 43 000 SERIES CUTTERS HMD915 SERIES OPERATOR S MANUAL COVERS DRILL PART NUMBERS 0915102 0915202 0915302 0915402 OM9151013 Printed in U S A ...

Page 2: ... cutting CAUTION The slug is ejected at the end of the cut Do not aim cutter or arbor so that ejected slug may hit someone around or below you CAUTION Cutters are sharp Wear gloves when installing or removing cutter from arbor Do not grab a rotating cutter CAUTION To prevent electric shock do not use power tools near wet areas or where power tool may become wet SAFETY FIRST Cutter Type Hougen 42 4...

Page 3: ...s should be kept away from work area 9 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 10 Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 11 Non Conforming Cutting Tools Your Magne...

Page 4: ...hould never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Hougen Cutters where ejected slug might cause injury slug ejected at end of cut Be sure that all safety devices are properly adjusted and in use Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drilling into a live wire could cause expos...

Page 5: ...Remove chips from both cutter and magnet Preferably while wearing leather work gloves 13 Disconnect safety chain and you are ready to move unit to new position SPECIAL INSTRUCTION FOR HORIZONTAL OR OVERHEAD OPERATION 1 Always use Safety Chain and or mechanical clamping 2 Use grease or animal fat base solid lubricant applied liberally to cutter OPERATING INSTRUCTIONS 1 Open shipping carton and remo...

Page 6: ...1 2 turn further toward work surface It may be necessary to turn off Magnet while advancing Impactor 6 Tighten Heads FEED ADJUSTMENT GLIDE POST ADJUSTMENT IMPACTOR ADJUSTMENT 1 Adjustment is made with magnet on and glide posts over work surface 2 Remove front glide post lock screw Detail No 27 and loosen rear glide post lock screw Detail No 51 3 Screw both glide posts Detail No 28 50 up until the ...

Page 7: ...ng fluid and as a centering guide for positioning the Mag Drill on the workpiece Under normal conditions the point of the ejector rod should be kept at least 1 16 above the work surface It is important that the point of the ejector rod not be allowed to rest on the work surface for two reasons A The point will drag on the work surface when Mag Drill is repositioned which may cause the ejector rod ...

Page 8: ...a puddle approximately the diameter of the cutter being used is developed on the workpiece Once this initial supply of cutting fluid is established on the workpiece adjust the flow to a steady drip ADJUSTMENT OF CHIPBREAKER Adjust the chipbreaker blade to within 020 to 030 of cutter and tighten securely HINTS FOR SMOOTHER OPERATION 1 Keep inside of Hougen Cutter clear of chips Chips will interfere...

Page 9: ...S 04381 No Part Description Qty 1 40374 Nut 6 32 2 2 05840 Faceplate 1 3 04387 Relay Solid State 1 4 10703 Pilot Light 1 5 10705 Rectifier 1 6 10715 Toggle Switch Magnet 1 7 10718 Surge Suppressor 1 8 10762 Push Button SwitchGuard 1 9 10763 Motor ON Switch 1 10 10764 Motor OFF Switch 1 11 10964 Toggle Switch Guard 1 12 01205 Relay Logic 1 13 04381 120V Panel Assy 1 10766 Circuit Breaker 1 40084 Co...

Page 10: ...RAM Not Shown No Part Description Qty 20 40374 Nut 6 32 2 21 05840 Faceplate 1 22 04387 Relay Solid State 1 23 10703 Pilot Light 1 24 10705 Rectifier 1 25 10715 Toggle Switch Magnet 1 26 10760 Surge Suppressor 1 27 10762 Push Button SwitchGuard 1 28 10763 Motor ON Switch 1 29 10764 Motor OFF Switch 1 30 10964 Toggle Switch Guard 1 31 01005 Relay Logic 1 32 10796 230V Panel Assy 1 10785 Circuit Bre...

Page 11: ... BD 30090 Ball Bearing 1 19 BD 38278 1st Internal Pinion 1 20 BD 6952 1st Internal Gear Key 1 21 BD 38210 1st Internal Gear 1 22 BD 939467 00 Gasket 1 No Part Description Qty 23 BD 30613 Bearing Plug 1 24 BD 20774 01 Ball Bearing 1 25 BD 24323 Insulating Shield 2 26 BD 33880 81 Brush Holder Cap 2 27 10583 Brush Pair 1 28 BD 38226 Brush Lead 2 29 BD 9293 Brush Lead Terminal 2 30 BD 38225 Contact Bl...

Page 12: ...08 22 104 31 110 111 112 116 117 105 4 3 2 1 6 7 5a 11 13 13 15 16 14 12 10 8 9 5 6 7 71 72 73 61 75 66 67 68 69 70 64 62 62 61 61 17 63 94 62 61 51 69 70 68 67 76 Included in 40126 Assembly 133 135 136 137 138 HMD915 Exploded View ...

Page 13: ... 132 127 123 122 133 26 41 52 81 88 89 90 101 100 99 98 97 96 98 84 98 91 90 89 88 78 80 82 82 83 85 98 30 32 39 37 19 7 34 22 23 24 26 25 28 28 27 33 29 30 48 25 132 49 42 45 31 59 35 6 40 Adapter for 12 000 Series Cutters 20 21 18 19 12 56 55 139 ...

Page 14: ...0184 Nut 5 16 18 UNC 1 39 40110 Washer Lock 1 2 Hel 4 40 40111 SCR SHC 1 2 13 x 1 1 2 1 41 10972 SCR BHC 6 32 2 42 40130 Safety Switch Assy 1 No Part Description Qty 45 04909 Bracket Safety Switch 1 48 10983 Shield Safety Switch 1 49 10971 SCR SHC 1 4 20 x 1 2 1 51 90497 SCR SS 1 4 20 x 3 8 BR 2 52 05329 Magnet 230V 1 05325 Magnet 115V 1 55 17271 Spring 1 56 04961 Plunger Assy 1 59 40139 Base Plat...

Page 15: ... or workmanship and will repair or replace at its option without charge any items returned This warranty is void if the item has been damaged by accident or unreasonable use neglect improper service or other causes not arising out of defects in material or workmanship No other expressed warranty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FI...

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