HouseWarmer HWDV081, Installation Instructions And Owner'S Manual

Page 1: ...UCT TO THE STORE WHERE YOU PURCHASED IT IF YOU ARE MISS ING PARTS OR HAVE ANY PROBLEMS CONTACT EMPIRE COMFORT SYSTEMS INC AT 877 459 1583 GAS FIRED Installer Leave this manual with the appliance Consu...

Page 2: ...ation Location 17 Installation Overview 18 19 Interior Installation 20 25 Cutting the Vent Tubes 26 27 Exterior Installation of the Venting 28 30 Reassembly and Resealing Venting System 31 33 Installa...

Page 3: ...33444 0 0414 Page 3 CARTON CONTENTS...

Page 4: ...E NUT 1 THERMOSTAT BRACKET 1 36 inch THERMOSTAT WIRE 1 PLASTIC TOGGLE 6 10 X 1 SLOTTED HEX HEAD SCREW 6 NYLON WASHER 2 HEATER HARDWARE PACKET 10 X PHILLIPS HEX HEAD SCREW 3 10 X 2 HEX HEAD SCREW 4 VEN...

Page 5: ...Additional tools may be required depending on the exterior construction materials used on the home Unit of Measure Abbreviation List in Inch ft Foot feet Sq ft Square foot feet mm Millimeter m Meter S...

Page 6: ...H 9in 228 6mm 9 1 2in 241 3mm NET WEIGHT 29 lbs 13 15 kg 40 lbs 18 14 kg MAX GAS CONSUMPTION 8 000 Btu hr 15 000 Btu hr SAFETY DEVICES Safety valve thermopile NOTE This direct vent wall furnace is equ...

Page 7: ...CE IS SUITABLE FOR THE GAS SUPPLY AVAILABLE NATURAL GAS OR PROPANE LP NOTE Dimensions Rounded To Nearest 1 16 1 6mm 9 228 6mm HWDV081 9 1 2 241 3mm HWDV150 21 11 16 550 9mm HWDV081 25 5 16 642 9mm HWD...

Page 8: ...ncluding shrubs and trees Keep the area around the heater free of combus tible materials including drapery upholstered furniture paper boxes and clothing Always keep the appliance area clear and free...

Page 9: ...PLATE Do not use gases other than those indicated on the heater s data plate label 2 Due to high temperature the appliances should be located out of traffic and away from furniture and draperies 3 Do...

Page 10: ...Page 10 IMPORTANT SAFETY INFORMATION 5 To avoid burning yourself do not touch louvers while operating the heater 6 Do not block air inlet and hot air outlet 7 Do not place flammable elements on or nea...

Page 11: ...escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify...

Page 12: ...hould be a minimum horizontal distance of 6ft 1 83m from any pressure regulator In case of regu lator malfunction the 6ft 1 83m distance will reduce the chance of gas entering the vent cap Always cons...

Page 13: ...quiredinaccordancewith the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to th...

Page 14: ...bove if within 10 ft 3 m hori zontally D Vertical clearance ventilated soffit located above the terminal within a horizontal distance of 2 feet 61 cm from the cen ter line of the terminal 24in L Clear...

Page 15: ...National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 or 2 installation code Installing a Shut Off Valve Each appliance should have its own shut off valve A shut off valve should be located in the vicinit...

Page 16: ...6in 152 4mm on each side and 4in 101 6mm from the floor or from the top surface of carpeting tile or other floor covering and 0in 0mm to rear wall 4 The minimum distance from the center of the vent ca...

Page 17: ...ing of 7in 177 8mm diameter Atemplateisprovidedinfurnacecartonforpositioningfurnace on the wall Also refer to Figure 4 for positioning the furnace on wall and for locating gas line connection Figure 4...

Page 18: ...may be used This unit is to be installed on a wall from 4 1 2in to 12in 114 3mm to 304 8mm thick Note All references must be considered as if the observer is standing in front of the wall and or appl...

Page 19: ...E PERSON WARNING Read the installation instructions thoroughly before cutting or drilling any holes for installation WARNING Do not remove any rating plates attached to the appliance A qualified servi...

Page 20: ...min F 6 1 4in 158 8mm min 7in 177 8mm max 6 1 4in 158 8mm min 7in 177 8mm max For residential garage installations add 4 1 2in 114 3mm 2 Locate the wall mounting plate template included in your shippi...

Page 21: ...ing 5 Pilot Hole Drill a pilot hole inside of the traced circle so that a saw can be used to cut the wall openings out 6 Use a saw to cut the wall openings out of the wall and discard the inner circle...

Page 22: ...The optional thermostat provided with this appliance is specially designed for use on millivolt systems They should never be used on 120V or 24VAC circuits Exterior Wall The thermostat may be mounted...

Page 23: ...e wall mounting plate as shown 12 Thread one end of the thermostat wire through bracket and the wall mounting plate as shown 13 Split the thermostat wire at the top and thread the ends through the rea...

Page 24: ...5 Line up the two tabs on the top of the wall mounting plate with the slots in the back of the unit Slide the back of the unit onto the tabs of the wall mounting plate 16 Secure the back of the unit i...

Page 25: ...ON Grasp wrench on regulator when installing gas inlet NOTE The gas line can come through the wall or floor of the house 18 Thread the thermostat wire through the oblong hole in the rear of the heater...

Page 26: ...the proper length from the back of the unit to the outside wall of the house See page 27 boxes 3 and 4 1 FLUE OUTLET TUBE AIR INLET TUBE MOUNTING PLATE SCREWS 3X LONG SCREWS 4X CAP 2 This unit is to...

Page 27: ...e 5in 127mm diameter air inlet tube 1 7 16in 36 5mm beyond the mounting surface for the outside wall plate Remove 5in 127mm diameter air inlet tube from collar of the heater 4 MARKER FLUE OUTLET TUBE...

Page 28: ...Use additional caulk to correct uneven wall surface such as clapboard 2 FLUE OUTLET TUBE COLLAR ON HEATER Attach 5in 127mm diameter air inlet tube onto the collar of the heater Attach caulked outside...

Page 29: ...o of the screws that attach the outside wall mounting plate 5 Applyfurnacecement notprovided to3in 76 2mm diameter collar on vent cap 6 MARKER FLUE OUTLET TUBE COLLAR ON HEATER Attach 3in 76 2mm diame...

Page 30: ...NSTALLATION OF THE VENTING 7 Attach vent cap into the 3in 76 2 mm diameter flue outlet tube Attach vent cap to outside wall mounting plate with three 10 x 1 2in screws provided 8 Installation of this...

Page 31: ...of the outside wall mounting plate Use additional caulk to correct uneven wall surface such as clapboard 3 4 10 x 2 SCREWS Attach 5in 127mm diameter air inlet tube onto the collar of the heater Attach...

Page 32: ...44 0 0414 Page 32 REASSEMBLY AND RESEALING VENTING SYSTEM 4 Apply furnace cement to 3in 76 2mm diameter collar on vent cap 5 Attach 3in 76 2mm diameter flue outlet tube onto flue outlet collar on heat...

Page 33: ...AND RESEALING VENTING SYSTEM 6 Attach vent cap onto the 3in 76 2mm diameter flue outlet tube Attach vent cap to outside wall mounting plate with three previously removed screws 7 Reassembly and reseal...

Page 34: ...125SCB 1 Remove front panel of heater by opening then lifting one side out then the other Be careful not to lose the white nylon washers on the front panel 2 Disconnect the power cord from the blower...

Page 35: ...T HW125SCB 4 Insert the blower behind the pilot tube and into the heater casing Note Blower wires removed in image for clarity 5 Slide the blower into the blower mounting tabs as shown 6 Use four 8 x...

Page 36: ...outethepowercordsthroughthesmallerholeinthebottom of the heater casing as shown 8 Reconnect power cord to blower assembly Attach ground wiresfromtheblowerandpowercordtotheblowermounting bracket 9 Slid...

Page 37: ...s to bend the flanges or breakage may occur 11 Pull power cord from bottom to remove any excess wire from inside of the heater and attach strain relief bushing to the cord on the underside of the heat...

Page 38: ...valve off and call your Quali fied Service Person ATTENTION INSTALLER The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pres sure tes...

Page 39: ...e Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire de partment C Use only your hands to push in or turn the gas control knob Never use tools If the knob will...

Page 40: ...Pilot Ignitor or a match Continue to hold the control knob in for about one minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 th...

Page 41: ...extend approximately 1 4in 6 4mm beyond the thermocouple and must extend beyond the first row toward the second row of main burner ports 1 On the main burner the burning gas forms a primary flame and...

Page 42: ...ads when replaced 5 To remove the entire gas valve the nut holding the orifice fitting to the chamber must be removed and the gas supply to the valve disconnected After this the valve and orifice elbo...

Page 43: ...scription of each part from the following appropriate illustration and list Be sure to give all this information Furnace Model Number Part Description Furnace Serial Number Part Number Type of Gas Pro...

Page 44: ...33444 0 0414 Page 44 PARTS VIEW...

Page 45: ...OT TUBING LPG INCLUDES FERRULES 19 R2708 R2708 PIEZO IGNITOR 20 TH289 TH289 IGNITOR BRACKET 21 R206 R206 NUT ORIFICE FITTING 22 P8655 ORIFICE 55 NAT 22 P8666 ORIFICE 66 LPG 22 P8648 ORIFICE 48 NAT 22...

Page 46: ...Service Service under this warranty must be obtained by contacting HouseWarmer 877 459 1583 Technical Support Group Empire Comfort Systems Inc Provide the representative with the model number serial n...

Page 47: ...33444 0 0414 Page 47 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 48: ...ER is a registered trademark of Empire Comfort Systems Inc www housewarmerproducts com EMPIRE EMPIRE Comfort Systems Manufactured for Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH...