background image

 

- 10 - 

Fig. 9

 

 

Fig. 10 

 

(2) The top jaws engage with the serration on the master jaws, and the arrangement is secured with 

the jaw nuts and bolts. 
This  construction  is  adjustable  only  within  a  certain  range  for  the  top  jaws  and  master  jaws. 
Adjust the top jaw position between the minimum and the maximum dimensions indicated by "O" 
in the table of dimensions (see 6.2). 

 
 
 
 
 
 
(3) After determining the installing position, secure the top jaws to the master jaws using the jaw nut 

and bolt.    Use the fastening torque for the bolts as indicated in Table 8.   

Table 8 

 

 

 

Bolt size 

M10 

M12 

M16 

Tightening torque (N-m) 

57.9   

101   

161   

 
 
 
 
 
 
 
 
 
(4) Two  bolts  are  used  for  one  top  jaw.  As  long  as  the  installation  bolts 

provided  for  the  standard  soft  jaws  or  standard  hardened  jaws  are 
used,  the  screw  depth  of  the  bolts  in  relation  to  the  jaw  nuts  is  no 
problem,  since  the  value  is  neither  too  much  nor  too  little.  Should 
there  be  other  bolt/nut  combinations,  however,  be  sure  to  keep  the 
screw  depth  so  that  the  tip  of  the  bolts  will  be  within  2  mm  from  the 
lower surface of the nuts, or at least not projecting out from below the 
nuts' lower surface. 

 
 
 
 
 
 
 
 
 
 
 

3.3 Forming Top Jaws 

When the top jaws are installed, they must be machine-formed to align 
flush  with  the  work  piece.  When  the  work  piece  is  gripped,  the  jaw 
stroke  should  be  such  that  there  is  one-fourth  of  the  jaw  stroke 
remaining, as measured from the stroke end. Thus, if you are  gripping 
the outside diameter (OD) of the work piece with the jaws, one-fourth of 
the  inside  stroke  should  remain,  while  you  are  gripping  the  inside 
diameter  (ID)  with  the  jaws,  the  remaining  portion  of  the  stroke  should 
be on the outside. Grip the work pieces within 2 lines inside of full stroke 
mark indicated on No. 1 master jaw and the body (refer to Fig.7).   
The  cylinder  pressure  when  the  top  jaws  are  formed  should  be  the 
same as when the work piece is actually being cut. 
See Fig. 11 for the specific steps for forming the top jaws.

Use two bolts to secure one top jaw. Be sure to chouse the bolts with 
appropriate length. 

Use  two  bolts  to  secure  one  top  jaw.  If  only  one  bolt  is  used,  the  top  jaw 
and/or  the  bolt  may  break.  If  the  bolts  used  to  secure  the  top  jaws  are 
screwed in too shallow into the jaw nuts, the jaw nuts could break. Or, if the 
bolts protrude from beneath the lower surface of the jaw nuts, the top jaws 
are not secured no matter how far in the bolts are screwed. In either case, 
if the screw depth is improper, the jaws and/or work piece may fly off from 
the  chuck  and,  in  turn,  may  cause  severe  personal  injury  or  death  to  the 
operator or bystanders

.

 

WARNING

 

WARNING

 

WARNING

 

Do not use top jaw out of the adjustable range. 

If the top jaws are installed in the radial direction outside of the adjustable 
range,  the  master  jaws  or  jaw  nuts  will  break,  making  the  top  jaws  and/or 
work  piece  come  off  in  some  instances.  This  may,  in  turn,  cause  severe 
personal injury or death to the operator or bystanders. 

Use exact torque for the installing bolts. 

If less torque is used than specified in Table 8 above, the bolts may loosen 
in the top jaws and/or the work piece could come off. If the torque is greater 
than  that  specified  the  master  jaws  and/or  top  jaws  will  deform  and 
defective  operation  will  result,  leading  to  breakage  and  release  of  the  top 
jaws and/or work piece. In either case, the resulting flying off of work piece 
and/or top jaws may lead to severe personal injury or death to the operator 
and/or bystanders.

 

Summary of Contents for H3KB

Page 1: ...STRUCTION MANUAL HOWA MACHINERY LTD IMPORTANT Be sure to read and understand this instruction manual thoroughly before operating this product Please save this manual When ownership of this product is...

Page 2: ...5 2 4 1 5 2 4 2 5 2 4 3 5 2 4 4 6 2 4 5 6 2 4 6 6 2 4 7 8 2 4 8 8 9 3 1 9 3 2 9 3 3 10 3 4 12 3 5 12 3 5 1 13 3 5 2 13 3 6 13 3 6 1 14 3 6 2 14 3 6 3 15 3 6 4 15 16 4 1 16 4 2 16 4 3 17 4 4 18 19 20...

Page 3: ...1 H3KB CE CE CE CE 452 8601 1900 1 TEL 052 408 1254 FAX 052 409 3766 6 1MPa 10 197kgf cm2 1kN 101 97kgf 1N m 0 10197kgf m...

Page 4: ...2 M5 M M8 M10 M12 M16 M20 N m 7 1 12 1 29 4 57 9 101 161 251...

Page 5: ...3 8 1 4 1 EP...

Page 6: ...4 1 1 1 1 1 1 1 1 H3K H3K H3K H3KB B B B JIS A5 A6 A8 A11 6 8 10 12 1 2 1 2 1 2 1 2 2 1 2 1 2 1 2 1...

Page 7: ...5 2 2 2 2 2 2 2 2 6 5 2 3 2 3 2 3 2 3 H3KB A 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 1 1 1 1 2 4 2 2 4 2 2 4 2 2 4 2 2 4 3 2 4 3 2 4 3 2 4 3 1 3 2...

Page 8: ...6 6 8 10 12 max M60 M74 M88 M112 2 4 4 2 4 4 2 4 4 2 4 4 2 M5 M8 M10 N m 7 1 29 4 57 9 2 4 5 2 4 5 2 4 5 2 4 5 C C 0 040 0 050 2 4 6 2 4 6 2 4 6 2 4 6 4 5 3 2 4 3...

Page 9: ...7 Re 3 3 10 12 Re 25 30 5 28 5 31 4 4 6 8 10 12 T I R mm 0 020 T I R mm 0 020 5 5 10 12 M16 M20 57 9 101 161 251 Re 3 6 Re Re Re Re Re 3...

Page 10: ...8 6 6 6 10 12 A 17 5 21 5 22 5 26 2 4 7 2 4 7 2 4 7 2 4 7 2 2 2 2 8 8 8 8 JIS B0905 1992 4mm s 7 JIS B0905 1992 ISO1940 1 1986 ISO8821 1989 7 6 8 10 12 g 2 3 4 6 7...

Page 11: ...9 3 1 3 1 3 1 3 1 3 3 3 3 H 8...

Page 12: ...10 O 6 1 8 8 M10 M12 M16 57 9 101 161 2 2mm 3 3 3 3 3 3 3 3 1 4 1 4 1 4 10 No 1 2 7 11 8 2 2 2 2 2 1 9 10...

Page 13: ...11 11 D D d d D d 0 75 D D d d D d 0 75 D D d d H7 1 6a d d h6 1 6a...

Page 14: ...12 12 13 3 4 3 4 3 4 3 4 3 5 3 5 3 5 3 5 VDI No 3106 VDI No 3106 VDI No 3106 1 3 1 3 1 3 1 3 12 13...

Page 15: ...13 3 5 1 3 5 1 3 5 1 3 5 1 3 5 2 3 5 2 3 5 2 3 5 2 6 3 6 3 6 3 6 3 6 ANSI B11 6 ANSI 1 2 1 2 1 2 1 2 14...

Page 16: ...I B11 6 1984 1984 1984 1984 3 6 2 3 6 2 3 6 2 3 6 2 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 1 4 1 4 1 4 1 4 mm mm mm mm ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 section...

Page 17: ...6 3 A A A ANSI B11 6 NSI B11 6 NSI B11 6 NSI B11 6 1984 1984 1984 1984 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984 ANSI B11 6 ANSI B11 6 ANSI B11 6 ANSI B11 6 1984 1984 1984 1984...

Page 18: ...16 4 1 4 1 4 1 4 1 EP 8 1 4 1 EP 100 0004 1 5 1 23F TEL 0120 77 6278 FAX 03 3287 1203 4 2 4 2 4 2 4 2 1000...

Page 19: ...17 4 3 4 3 4 3 4 3 ANSI B11 6 1984 section 7 1 9...

Page 20: ...18 4 4 4 4 4 4 4 4 No No 1 1 9 3 2 1 10 3 6 1 3 1 11 1 4 1 12 1 5 1 13 6 9 2 6 3 14 6 7 3 15 3 6 3 8 3 16 1 6 8 3 10 12 6 6 12 9 8 10 6 6 6 3...

Page 21: ...19...

Page 22: ...m 1 5 1 5 1 5 1 5 mm 5 5 7 4 8 8 10 6 mm 12 16 19 23 mm 170 210 254 315 mm 19 23 34 47 r min 5650 4600 4200 2800 kN 19 30 43 55 kN 57 87 111 144 2 kg m2 0 050 0 14 0 32 0 82 kg 12 22 36 59 140 165 190...

Page 23: ...6 M20 2 5 H 15 17 22 30 J Max M60 2 M74 2 M88 2 M112 2 J1 26 35 40 50 K 17 5 20 25 28 Max 12 16 19 23 L1 Min 0 0 0 0 L2 1 1 5 10 5 15 M 52 66 78 103 Max 36 25 46 45 53 25 68 05 N Min 33 50 72 75 78 85...

Page 24: ...3 6 4 6 4 6 4 6 4 6 8 10 12 J1 26 35 40 50 J2 28 38 42 J3 66 95 110 111 J4 16 23 27 33 J5 5 J6 34 46 50 60 J7 20 25 30 J8 12 24 30 21 J9 12 14 16 21 J10 17 5 20 26 J11 11 13 5 17 5 J15 12 20 J17 5 12...

Page 25: ...23 6 5 6 5 6 5 6 5 6 8 10 12 M10 L 80 3 M12 L 90 3 M16 L 100 6 M20 L 110 6 B 3 B 4 B 8 1 1 1 B 3 B 6 B 10 1 1 1 B 4 B 8 B 10 B 14 1 1 1 1 B 4 B 8 B 14 B 17 1 1 1 1 1 1 1 1 M10 1 M10 1 M10 1 M12 1...

Page 26: ...lance 8 3 Precautions for Use 9 3 1 Selecting Top Jaws 9 3 2 Installing Top Jaws 9 3 3 Forming Top Jaws 10 3 4 Installing Stopper 12 3 5 Setting Working Conditions 12 3 5 1Permissible Cylinder Force 1...

Page 27: ...kgf m Safety Information This manual contains warning messages for safe operation that are indicated by Safety Alert Symbols Carefully read and fully understand these messages The danger levels of the...

Page 28: ...art of your body inside the spindle cover while the spindle is rotating Otherwise you may be caught in the rotating elements Route the solenoid valves so that the chuck keeps clamping the work piece e...

Page 29: ...of clamping each jaw in a chuck Lubricate the chuck periodically Failure to lubricate the chuck may remarkably shorten the lifetime of the chuck For all the chuck parts including consumables place an...

Page 30: ...e rear the master jaws are pulled toward the center and the outside of the work piece is gripped by the top jaws OD chucking When the wedge plunger is pressed forward the master jaws will move outward...

Page 31: ...ge box wipe off all anticorrosive oil clinging to it with a cloth permeated with cleaning oil 2 4 2 Removing Draw Screw The draw screw must be given an internal thread so as to be connectable to the c...

Page 32: ...ry Screw the attached eyebolt into this hole and lift the chuck Fig 4 Fig 5 WARNING Fig 3 The connecting pipe must keep enough wall thickness to ensure the strength even after threading Caution stated...

Page 33: ...face T I R 0 020 For the torque to be applied to the chuck installing bolt refer to Table 5 Table 5 Bolt size M10 M12 M16 M20 Tightening torque N m 57 9 101 161 251 Fig 6 CAUTION WARNING CAUTION If t...

Page 34: ...If it is too high remove the chuck and solve the trouble 2 4 8 Balance When the chuck is additionally machined or equipped with jigs ensure that the chuck weight is balanced Unbalanced chuck will cau...

Page 35: ...gripping position is greater than the height X of the standard soft top jaws dimension X in the following figure or in the table of dimensions a force larger than the allowable value is applied to th...

Page 36: ...the outside Grip the work pieces within 2 lines inside of full stroke mark indicated on No 1 master jaw and the body refer to Fig 7 The cylinder pressure when the top jaws are formed should be the sam...

Page 37: ...piece is held keeping the ring as above mentioned Diameter d should be formed in the same diameter as the gripping diameter of the work piece approx allowance h6 and its surface finish should be bette...

Page 38: ...peed In order to determine the ideal working conditions all of these factors must be given due consideration with considerable time necessary to perform the calculations The VDI Standard No 3 106 put...

Page 39: ...operation of the combined chuck and lathe or machining center into which the chuck is installed There exist numerous rules and guides for overall safe operation among the most respected is ANSI B11 6...

Page 40: ...njury or death to the operator and or bystanders To make sure that there will be no interference of the top jaws or stopper with the turret or tools do a test run cycle at low spindle speed without wo...

Page 41: ...er The work piece is a casting or forging part having a projecting gate or burr This may cause the work piece to slip out which may in turn cause severe injury or death to the operator or bystanders I...

Page 42: ...sary Insufficient lubrication will lead to lower gripping force and create abnormal friction and seizure If the cutting is done in such conditions the work piece will come off and may cause severe inj...

Page 43: ...gripping force upon a work piece assuming that the hydraulic or pneumatic operating pressures do not change However the ability of the chuck to hold a work piece will deteriorate with wear and tear on...

Page 44: ...4 Draw screw 1 12 Steel ball 1 5 Retainer 1 13 Hex socket head bolt 6 or 9 Note 2 6 Master jaw 3 14 Hex socket head bolt 6 7 Top jaw Soft jaw 3 15 Grease nipple 3 or 6 Note 3 8 Jaw nut 3 16 Hex socke...

Page 45: ...close the top jaws a few times while no work piece is gripped Work piece slips Excessive speed of revolutions Reduce the speed till the necessary gripping force is assured Chuck runs out Check periph...

Page 46: ...30 43 55 Clamping force at Max input force kN 57 87 111 144 Moment of Inertia J See Note 2 kg m 2 0 050 0 14 0 32 0 82 Weight with standard soft top jaws kg 12 22 36 59 Matching cylinder Series number...

Page 47: ...5 6 M16 2 6 M20 2 5 H 15 17 22 30 J Max M60 2 M74 2 M88 2 M112 2 J1 26 35 40 50 K 17 5 20 25 28 Max 12 16 19 23 L1 Min 0 0 0 0 L2 1 1 5 10 5 15 M 52 66 78 103 Max 36 25 46 45 53 25 68 05 N Min 33 50 7...

Page 48: ...t jaws 6 4 Standard Top Jaws The following table shows the dimensions of standard soft jaws Chuck size 6 8 10 12 J1 26 35 40 50 J2 28 38 42 50 J3 66 95 110 111 J4 16 23 27 33 J5 5 J6 34 46 50 60 J7 20...

Page 49: ...cifications and free from defects in material and or workmanship Seller at its option will repair or replace any products returned intact to the factory transportation charges prepaid which seller upo...

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