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ISRB

 2005 GEA 20260

 

Page 11 of 24

 

 
 
 
 
 
 
 
 
The oil sump on the gear end of the blower is filled by 

removing top plug Item (140), and filling until oil flows 

from overflow plug, Item (111). 
NOTE: To estimate oil temperature, multiply the 

discharge temperature of the blower by 0.80. 

Example: if the discharge air temperature of the 

blower is 200° F, it is estimated that the oil 

temperature is 160° F 
2500 Series blowers with grease lubricated drive end 

bearings. 
When servicing drive end bearings of use the 

specified and recommended Shell Darina SD 2 NLGI 

#2 product code 506762B. 
For grease lubricated drive end blowers see Table 1, 

page 9, regarding specified greasing intervals. 
Lithium based greases are not compatible with the 

specified and recommended Shell Darina SD 2 

grease used when assembling the blower. Lithium 

based grease is not approved for any Roots blowers. 
Table 3, page 9 has been prepared as a general 

greasing schedule guide based on average operating 

conditions. More frequent intervals may be necessary 

depending on the grease operating temperature and 

unusual circumstances. 
A simple but very effective lubrication system is 

employed on the drive shaft end bearings. Hydraulic 

pressure relief fittings are provided to vent any 

excess grease, preventing pressure build-up on the 

seals. A restriction plug and metering orifice prevent 

loss of lubricant from initial surges in lubricant 

pressure but permit venting excess lubricant under 

steadily rising pressures. 
Using a pressure gun, slowly force new lubricant into 

each drive end bearing housing until traces of clean 

grease comes out of the relief fitting. The use of an 

electric or pneumatic grease gun could force the 

grease in too rapidly and thus invert the seals and 

should not be used. 
Gear end bearings, gears and oil seals are lubricated 

by the action of the timing gears which dip into the 

main oil sumps causing oil to splash directly on gears 

and into bearings and seals. A drain port is provided 

below each bearing to prevent an excessive amount 

of oil in the bearings. Seals located inboard of the 

bearings in each headplate effectively retain oil within 

the sumps. Any small leakage that may occur should 

the seals wear passes into a cavity in each vented 

headplate and is drained downward. 
Proper lubrication is usually the most important single 

consideration in obtaining maximum service life and 

satisfactory operation from the unit. Unless operating 

conditions are severe, a weekly check of oil level and 

necessary addition of lubricant should be sufficient. 

During the first week of operation, check the oil levels 

in the oil sumps about once a day, and watch for 

leaks. Replenish as necessary. Thereafter, an 

occasional check should be sufficient. 
More frequent oil service may be necessary if the 

blower is operated in a very dusty location. 
*Roots Synthetic oil is superior in performance to 

petroleum based products. It has high oxidation 

stability, excellent corrosion protection, extremely 

high fi lm strength and low coefficient of friction. 

Typical oil change intervals are increased 2-3 times 

over petroleum based lubricants. Also, Roots 

Synthetic oil is 100% compatible with petroleum 

based oils. Simply drain the oil in the blower and refill 

the reservoirs with Roots Synthetic oil to maintain 

optimum performance of your Roots blower. 

ISRB 2005 GEA 20260.indd   11

17/09/2015   12:53

Summary of Contents for Roots 2500 Series WHISPAIR MAX

Page 1: ...oots 2500 Series WHISPAIR MAX Blowers and DVJ Blowers Installation Operation and Maintenance Manual www howden com Installation Operation and Maintenance Manual Roots 2500 Series WHISPAIR MAX Blowers...

Page 2: ...ation Provide for adequate safeguards against accidents to persons working on or near the equipment during both installation and operation See SAFETY PRECAUTIONS Install all equipment correctly Founda...

Page 3: ...rmance Warranty is contingent on such operation Maximum limits for pressure temperature and speed are specified in Table 2 page 9 for Whispair Max and Table 3 page 9 in the 2500 Series DVJ Section for...

Page 4: ...lled and workable 7 Open the manual unloading valve in the discharge air line If a valve is in the inlet piping be sure it is open 8 Bump blower a few revolutions with driver to check that direction o...

Page 5: ...rmined through spectral analysis As shown on the chart below the level of all pass vibration will determine the need to measure discrete frequency vibration levels and the action required Installation...

Page 6: ...he impellers turn freely at all points Anti rust compound on the connection flanges and drive shaft extension may also be removed at this time with the same solvent Cover the flanges until ready to co...

Page 7: ...g manufacturer s recommendations for maximum misalignment although acceptable for the coupling are normally too large to achieve smooth operation and maximum life of the blower The following requireme...

Page 8: ...TE Arc of sheave belt contact on the smaller sheave not to be less than 170 Driver to be installed on the inlet side for vertical units and on the drive shaft side for horizontal units ROOTS recommend...

Page 9: ...RECT COUPLED to its driver the driver RPM must be selected or governed so as not to exceed the maximum speed rating of the unit Refer to Table 1 for allowable speeds of various unit sizes The driver s...

Page 10: ...unting piping strain excessive belt tension or coupling misalignment DO NOT operate the unit at this time unless it has been lubricated per instructions Lubrication Due to sludge build up and seal lea...

Page 11: ...traces of clean grease comes out of the relief fitting The use of an electric or pneumatic grease gun could force the grease in too rapidly and thus invert the seals and should not be used Gear end b...

Page 12: ...ervice life A newly installed blower should be checked often during the first month of full time operation Attention thereafter may be less frequent assuming satisfactory performance Lubrication is no...

Page 13: ...ng This is indicated by unusually high temperature at the bottom of the gear housing Consequent heating of the gears will result in loss of tooth clearance backlash and rapid wear of the gear teeth us...

Page 14: ...ISRB 2005 GEA 20260 Page 14 of 24 Troubleshooting Checklist...

Page 15: ...ISRB 2005 GEA 20260 Page 15 of 24 2500 Series WHISPAIR Max Blowers...

Page 16: ...n 18 5 Hg and a gear speed below 3650 feet per minute Jet and discharge flow restrictions result in increased blower temperature rise and should be checked as a possible cause if the temperature rise...

Page 17: ...ISRB 2005 GEA 20260 Page 17 of 24 NOTE One cylinder slot plenum must have a full size inlet silencer with no valve or other restrictions The other port must have the 2 countersunk pipe plug installed...

Page 18: ...per or tape Trouble Shooting Check List This list in standard instructions applies except note that in those lists and in various locations throughout the standard instruction manuals for uncoated mac...

Page 19: ...east 70 F allow each coat to cure at least overnight in shop ambient not warehouse or outdoors Alternate 3 Cure in oven or by other source of even heat not flame for 10 minutes minimum at a temperatur...

Page 20: ...ISRB 2005 GEA 20260 Page 20 of 24...

Page 21: ...ISRB 2005 GEA 20260 Page 21 of 24 Assembly of 2500 Series WHISPAIR Max Blower...

Page 22: ...ISRB 2005 GEA 20260 Page 22 of 24 Assembly of 2500 Series DVJ Blower...

Page 23: ...ISRB 2005 GEA 20260 Page 23 of 24...

Page 24: ...prove our products and services and for over 160 years our world has revolved around our customers This dedication means our air and gas handling equipment adds maximum value to your operations We hav...

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