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ISRB

 2005 GEA 20260

 

Page 16 of 24

 

2500 Series DVJ Blowers 

Information in this section not to conflict with other 

sections of this manual. 

Operating Limitations 

Normal DVJ applications have a vacuum on the inlet 

and atmospheric pressure on the discharge jet port 

connections. 
Any unnecessary restrictions of discharge flow or 

atmospheric air inlet to the jet port reduces the 

cooling air flow and limits blower operation, as the 

maximum temperature rise will occur below the 

normal limits of vacuum level. 

NOTE: 

One jet port must have a full size inlet 

silencer with no valve or other restrictions. The other 

port must have the metal cover plate installed. 

Installation 

A temporary cover is installed on one jet port and a 

permanent cover on the other at the factory. A 

silencer must be installed in place of the temporary 

cover before operating the blower, however, the 

permanent cover and silencer locations may be 

exchanged if the installation requires. 
The permanent cover must be removed, both jet 

plenums inspected and cleared of foreign material, 

then the permanent cover and silencer installed in the 

desired locations before operating. Full size jet and 

discharge silencers are desirable, however, the jet 

silencer may be reduced one nominal size providing 

either the vacuum level is less than 18.5” Hg or the 

gear speed is below 3650 feet per minute. Both the 

jet silencer and the discharge silencer may be 

reduced one nominal size in applications with 

vacuum levels less than 18.5” Hg and a gear speed 

below 3650 feet per minute. 
Jet and discharge flow restrictions result in increased 

blower temperature rise and should be checked as a 

possible cause if the temperature rise limits blower 

operation to less than the maximum vacuum level. 

Backpressure limits are shown in Table 5 of this 

section. No valves should be used in the discharge 

piping or jet silencer piping. 
Some type of protection, such as a filter or screen 

(1/4”mesh) is necessary to stop foreign particle entry 

through the jet port. Outside installations may also 

require some weather protection to prevent the entry 

of rain or snow. An elbow or some other pipe 

configuration is desirable to assist in keeping the 

screen clear of foreign particles and the direct entry 

of rain or snow. 

Operation 

All check points should be followed with the addition 

and/or superseded by the following: 
(1, add.) Be careful no rags, bolts, or dirt have been 

left in the cylinder slot inlet plenums 
(2, add.) No valves should be installed in the 

discharge pipe or jet silencer pipe 
The blower is suitable for vacuum operation only. A 

water manometer should be used on the discharge 

plenum to determine that the maximum discharge 

pressure has not been exceeded. 

Troubleshooting 

All troubleshooting points in this manual should be 

followed with the addition/or supersedure of the 

following: 
Excessive temperature rise - check for possible 

cylinder slot inlet flow restriction, excessive 

backpressure on the discharge, and troubleshooting 

checklist in the appropriate instruction and operation 

manual. 

NOTES: 

No valves should be installed in the discharge or jet 

silencer pipe. 
Jet silencer should be a chamber type (non-packed). 
 
 
 
 
 
 
 
 
 

ISRB 2005 GEA 20260.indd   16

17/09/2015   12:53

Summary of Contents for Roots 2500 Series WHISPAIR MAX

Page 1: ...oots 2500 Series WHISPAIR MAX Blowers and DVJ Blowers Installation Operation and Maintenance Manual www howden com Installation Operation and Maintenance Manual Roots 2500 Series WHISPAIR MAX Blowers...

Page 2: ...ation Provide for adequate safeguards against accidents to persons working on or near the equipment during both installation and operation See SAFETY PRECAUTIONS Install all equipment correctly Founda...

Page 3: ...rmance Warranty is contingent on such operation Maximum limits for pressure temperature and speed are specified in Table 2 page 9 for Whispair Max and Table 3 page 9 in the 2500 Series DVJ Section for...

Page 4: ...lled and workable 7 Open the manual unloading valve in the discharge air line If a valve is in the inlet piping be sure it is open 8 Bump blower a few revolutions with driver to check that direction o...

Page 5: ...rmined through spectral analysis As shown on the chart below the level of all pass vibration will determine the need to measure discrete frequency vibration levels and the action required Installation...

Page 6: ...he impellers turn freely at all points Anti rust compound on the connection flanges and drive shaft extension may also be removed at this time with the same solvent Cover the flanges until ready to co...

Page 7: ...g manufacturer s recommendations for maximum misalignment although acceptable for the coupling are normally too large to achieve smooth operation and maximum life of the blower The following requireme...

Page 8: ...TE Arc of sheave belt contact on the smaller sheave not to be less than 170 Driver to be installed on the inlet side for vertical units and on the drive shaft side for horizontal units ROOTS recommend...

Page 9: ...RECT COUPLED to its driver the driver RPM must be selected or governed so as not to exceed the maximum speed rating of the unit Refer to Table 1 for allowable speeds of various unit sizes The driver s...

Page 10: ...unting piping strain excessive belt tension or coupling misalignment DO NOT operate the unit at this time unless it has been lubricated per instructions Lubrication Due to sludge build up and seal lea...

Page 11: ...traces of clean grease comes out of the relief fitting The use of an electric or pneumatic grease gun could force the grease in too rapidly and thus invert the seals and should not be used Gear end b...

Page 12: ...ervice life A newly installed blower should be checked often during the first month of full time operation Attention thereafter may be less frequent assuming satisfactory performance Lubrication is no...

Page 13: ...ng This is indicated by unusually high temperature at the bottom of the gear housing Consequent heating of the gears will result in loss of tooth clearance backlash and rapid wear of the gear teeth us...

Page 14: ...ISRB 2005 GEA 20260 Page 14 of 24 Troubleshooting Checklist...

Page 15: ...ISRB 2005 GEA 20260 Page 15 of 24 2500 Series WHISPAIR Max Blowers...

Page 16: ...n 18 5 Hg and a gear speed below 3650 feet per minute Jet and discharge flow restrictions result in increased blower temperature rise and should be checked as a possible cause if the temperature rise...

Page 17: ...ISRB 2005 GEA 20260 Page 17 of 24 NOTE One cylinder slot plenum must have a full size inlet silencer with no valve or other restrictions The other port must have the 2 countersunk pipe plug installed...

Page 18: ...per or tape Trouble Shooting Check List This list in standard instructions applies except note that in those lists and in various locations throughout the standard instruction manuals for uncoated mac...

Page 19: ...east 70 F allow each coat to cure at least overnight in shop ambient not warehouse or outdoors Alternate 3 Cure in oven or by other source of even heat not flame for 10 minutes minimum at a temperatur...

Page 20: ...ISRB 2005 GEA 20260 Page 20 of 24...

Page 21: ...ISRB 2005 GEA 20260 Page 21 of 24 Assembly of 2500 Series WHISPAIR Max Blower...

Page 22: ...ISRB 2005 GEA 20260 Page 22 of 24 Assembly of 2500 Series DVJ Blower...

Page 23: ...ISRB 2005 GEA 20260 Page 23 of 24...

Page 24: ...prove our products and services and for over 160 years our world has revolved around our customers This dedication means our air and gas handling equipment adds maximum value to your operations We hav...

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