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ISRB

 2005 GEA 20260

 

Page 3 of 24

 

Safety Precaution 

It is important that all personnel observe safety 

precautions to minimize the chances of injury. Among 

many considerations, the following should be 

particularly noted: 

 

Blower casing and associated piping or 

accessories may become hot enough to cause 

major skin burns on contact. 

 

Internal and external rotating parts of the blower 

and driving equipment can produce serious 

physical injuries. Do not reach into any opening 

in the blower while it is operating, or while subject 

to accidental starting. Protect external moving 

parts with adequate guards. 

 

Disconnect power before doing any work, and 

avoid bypassing or rendering inoperative any 

safety or protective devices. 

 

If blower is operated with piping disconnected, 

place a strong coarse screen over the inlet and 

avoid standing in the discharge air stream. 

 

CAUTION: Never cover the blower inlet with your 

hand or other part of body. 

 

Stay clear of inlet and discharge openings. 

 

Stay clear of the blast from pressure relief valves 

and the suction area of vacuum relief valves. 

 

Use proper care and good procedures in 

handling, lifting, installing, operating and 

maintaining the equipment. 

 

Casing pressure must not exceed 25 PSI (1725 

mbar) gauge. Do not pressurize vented cavities 

from an external source, nor restrict the vents 

without fi rst consulting Howden Roots. 

 

Do not use air blowers on explosive or hazardous 

gases. 

 

Other potential hazards to safety may also be 

associated with operation of this equipment. All 

personnel working in or passing through the area 

should be trained to exercise adequate general 

safety precautions. 

Operating Limitations

A Roots blower or exhauster must be operated within 

certain approved limiting conditions to enable 

continued satisfactory performance. Warranty is 

contingent on such operation. 
Maximum limits for pressure, temperature and speed 

are specified in Table 2, page 9 for Whispair Max and 

Table 3, page 9 in the 2500 Series DVJ Section, for 

allowable speeds for various models & sizes of 

blowers and exhausters. These limits apply to all 

units of normal construction, when operated under 

standard atmospheric conditions. Be sure to arrange 

connections or taps for instruments such as 

thermometers and pressure or vacuum gauges at or 

near the inlet and discharge connections of the unit. 

These, along with a tachometer, will enable periodic 

checks of operating conditions. 

Pressure

 – The pressure rise, between inlet and 

discharge, must not exceed the figure listed for the 

specific unit frame size concerned. Also, in any 

system where the unit inlet is at a positive pressure 

above atmosphere a maximum case rating of 25 psi 

gauge (1725 mbar) should not be exceeded without 

first consulting Howden Roots. Never should the 

maximum allowable differential pressure be 

exceeded. 

On vacuum service, with the discharge to 

atmospheric pressure, the inlet suction or vacuum 

must not be greater than values listed for the specific 

frame size. 

Temperature

 – Blower & exhauster frame sizes are 

approved only for installations where the following 

temperature limitations can be maintained in service: 

 

Measured temperature rise must not exceed 

listed values when the inlet is at ambient 

temperature. Ambient is considered as the 

general temperature of the space around the 

unit. This is not outdoor temperature unless the 

unit is installed outdoors. 

 

If inlet temperature is higher than ambient, the 

listed allowable temperature rise values must be 

reduced by 2/3 of the difference between the 

actual measured inlet temperature and the 

ambient temperature. 

 

The average of the inlet and discharge 

temperature must not exceed 250°F. (121°C). 

 

The ambient temperature of the space the 

blower/motor is installed in should not be higher 

than 120°F (48.8°C). 

ISRB 2005 GEA 20260.indd   3

17/09/2015   12:53

Summary of Contents for Roots 2500 Series WHISPAIR MAX

Page 1: ...oots 2500 Series WHISPAIR MAX Blowers and DVJ Blowers Installation Operation and Maintenance Manual www howden com Installation Operation and Maintenance Manual Roots 2500 Series WHISPAIR MAX Blowers...

Page 2: ...ation Provide for adequate safeguards against accidents to persons working on or near the equipment during both installation and operation See SAFETY PRECAUTIONS Install all equipment correctly Founda...

Page 3: ...rmance Warranty is contingent on such operation Maximum limits for pressure temperature and speed are specified in Table 2 page 9 for Whispair Max and Table 3 page 9 in the 2500 Series DVJ Section for...

Page 4: ...lled and workable 7 Open the manual unloading valve in the discharge air line If a valve is in the inlet piping be sure it is open 8 Bump blower a few revolutions with driver to check that direction o...

Page 5: ...rmined through spectral analysis As shown on the chart below the level of all pass vibration will determine the need to measure discrete frequency vibration levels and the action required Installation...

Page 6: ...he impellers turn freely at all points Anti rust compound on the connection flanges and drive shaft extension may also be removed at this time with the same solvent Cover the flanges until ready to co...

Page 7: ...g manufacturer s recommendations for maximum misalignment although acceptable for the coupling are normally too large to achieve smooth operation and maximum life of the blower The following requireme...

Page 8: ...TE Arc of sheave belt contact on the smaller sheave not to be less than 170 Driver to be installed on the inlet side for vertical units and on the drive shaft side for horizontal units ROOTS recommend...

Page 9: ...RECT COUPLED to its driver the driver RPM must be selected or governed so as not to exceed the maximum speed rating of the unit Refer to Table 1 for allowable speeds of various unit sizes The driver s...

Page 10: ...unting piping strain excessive belt tension or coupling misalignment DO NOT operate the unit at this time unless it has been lubricated per instructions Lubrication Due to sludge build up and seal lea...

Page 11: ...traces of clean grease comes out of the relief fitting The use of an electric or pneumatic grease gun could force the grease in too rapidly and thus invert the seals and should not be used Gear end b...

Page 12: ...ervice life A newly installed blower should be checked often during the first month of full time operation Attention thereafter may be less frequent assuming satisfactory performance Lubrication is no...

Page 13: ...ng This is indicated by unusually high temperature at the bottom of the gear housing Consequent heating of the gears will result in loss of tooth clearance backlash and rapid wear of the gear teeth us...

Page 14: ...ISRB 2005 GEA 20260 Page 14 of 24 Troubleshooting Checklist...

Page 15: ...ISRB 2005 GEA 20260 Page 15 of 24 2500 Series WHISPAIR Max Blowers...

Page 16: ...n 18 5 Hg and a gear speed below 3650 feet per minute Jet and discharge flow restrictions result in increased blower temperature rise and should be checked as a possible cause if the temperature rise...

Page 17: ...ISRB 2005 GEA 20260 Page 17 of 24 NOTE One cylinder slot plenum must have a full size inlet silencer with no valve or other restrictions The other port must have the 2 countersunk pipe plug installed...

Page 18: ...per or tape Trouble Shooting Check List This list in standard instructions applies except note that in those lists and in various locations throughout the standard instruction manuals for uncoated mac...

Page 19: ...east 70 F allow each coat to cure at least overnight in shop ambient not warehouse or outdoors Alternate 3 Cure in oven or by other source of even heat not flame for 10 minutes minimum at a temperatur...

Page 20: ...ISRB 2005 GEA 20260 Page 20 of 24...

Page 21: ...ISRB 2005 GEA 20260 Page 21 of 24 Assembly of 2500 Series WHISPAIR Max Blower...

Page 22: ...ISRB 2005 GEA 20260 Page 22 of 24 Assembly of 2500 Series DVJ Blower...

Page 23: ...ISRB 2005 GEA 20260 Page 23 of 24...

Page 24: ...prove our products and services and for over 160 years our world has revolved around our customers This dedication means our air and gas handling equipment adds maximum value to your operations We hav...

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