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GEA30580_Rev_11.15

Installation

Do not V-belt drive the 827 DVJ which is Gear End 
driven� The addition of belt forces could cause 
undesired and uneven gear contact and damage the 
blower� 
A temporary cover is installed on one jet port along 
with a permanent cover on the other at the factory� 
A silencer must be installed in place of the temporary 
cover before operating the blower; however, the 
permanent cover and silencer locations may be 
exchanged if required by the installation�
The permanent cover must be removed, both jet 
plenums inspected and cleaned for foreign material, 
then the permanent cover and silencer installed in the 
desired locations before operating the blower� Full 
size jet and discharge silencers are desirable, however 
the jet silencer may be reduced one nominal size 
providing either the vacuum level less than 18�5 “Hg 
or if the operating speed is below 60% of maximum 
blower speed� Both jet and discharge silencers may 
be reduced one nominal size in applications with 
vacuum levels is less than 18�5 “Hg and speed is less 
than 60% of maximum blower speed�
Avoid opening blower protective covers until ready to 
start installation, as protection will be lost quickly by 
evaporation�
If internal protection is required due to rust or 
corrosion, removal of the blower from service, or 
the internal protection furnished by factory at time 
of shipment has been removed do not use a liquid 
preservative of any kind on the coated surfaces� 
Capsules of vapor inhibitor such as ZeRust VC1-1 
may be used internally by sealing all machine openings 
with vapor barrier paper or tape�
Blowers in long storage should be not subject to 
excessive vibration and the blower drive shaft should 
be rotated 3 to 4 revolutions every two weeks� Prior 
to start-up, remove flange covers on both inlet and 
discharge and inspect internals to insure absence of 
rust or debris� 
This blower has several coats of a fine-grained, natural 
graphite coating applied to the internal surfaces� The 
coating is applied after the machine’s internal clear-
ances and impeller timing are established� The effect 
of coating is to close up internal clearances, decrease 
slip, and increase flow and efficiency at any given 
speed� Exhaust air may carry some coating particles�
Blowers with internal abradable coating are for use 
with clean, dry air only�
After coating, it is not practical to try to measure 
clearances involving these surfaces before or after 

running the blower� After coating and before running 
some coated surfaces may even be touching� After 
running the coated surfaces may have abraded areas 
and scratches, due to run-in contact between the 
surfaces�
Do not attempt to measure clearances involving 
coated surfaces as a basis of setting impeller in rela-
tion to the cylinder bore, head plates, or each other 
(fronts and backs)� Clearance settings can be made 
accurately only with uncoated parts�
Where internal inspection indicates a need for cleaning 
coated surfaces of dirt, dust, etc�, wipe clean only 
with a clean dry rag� Do not use a solvent or cleaner 
of any kind or allow solvent or cleaner to reach these 
surfaces while cleaning uncoated surfaces�

Cleaning, coating & curing procedure for applying 
abradable coating 

General: These procedures are for coating new 
uncoated repair parts, spot repair of coating, or 
renewal� If setting clearances and timing are involved, 
this should be done before the new parts are coated� 
Subsequent cleaning and coating may involve at 
least partial disassembly for proper cleaning without 
damaging the coating of other original parts still 
coated, and to apply coating properly�
Normally, for new uncoated surfaces, three coats are 
applied and each coat must cure properly�

Cleaning before coating

For new uncoated surfaces, apply cleaner with a 
clean, “soaked” rag� Apply the cleaner liberally, allow 
to set for a minute or two and wipe off� Avoid cleaning 
surfaces not to be coated�
Spot repair to be done only with a clean dry rag�

Preparation and coating

Please follow the directions on the aerosol graphite 
lubricant container pertaining to preparation, applica-
tion, ventilation, and inflammability�  Typically, one 
coat is applied, but when multiple coats are necessary 
each coat must be completely cured per the proce-
dure described below before the next application�
Each layer of coating should be applied as evenly as 
possible�  The best distance from the spray nozzle to 
the surface should be 8 to 12 inches�  Try to maintain 
this distance wherever space conditions allow�”

Curing procedure

Note that coated parts may feel dry or “tack free” after 
few minutes, but the coat will not have the proper cure 
that is required�

GEA30580 Roots 827 DVJ IOM Manual_rev.02.16.indd   4

15/02/2016   12:15:34

Summary of Contents for Roots 827 DVJ

Page 1: ...www howden com RootsTM 827 DVJ gear end drive blower Installation Operation Maintenance Manual GEA30580 Roots 827 DVJ IOM Manual_rev 02 16 indd 1 15 02 2016 12 15 33...

Page 2: ...ate and piping carefully done Use recommended accessories for operating protection Make sure both driving and driven equipment is correctly lubricated before start up See LUBRICATION Read starting che...

Page 3: ...ach into any opening in the blower while it is operating or while subject to accidental starting Cover external moving parts with adequate guards Disconnect power per lock out tag out procedure before...

Page 4: ...lowers with internal abradable coating are for use with clean dry air only After coating it is not practical to try to measure clearances involving these surfaces before or after running the blower Af...

Page 5: ...rection of cable pull on these bolts as nearly vertical as possible When blower is furnished mounted on a baseplate with or without a driver use of lifting slings passing under the base flange is requ...

Page 6: ...ide strains and end thrust on either shaft are avoided or minimized This will require considerable care in the mounting of the driver The two shafts must be in as near perfect alignment in all directi...

Page 7: ...or cramping the pipe In most cases this will distort the blower casing and cause impeller rubbing In severe cases it can prevent operation or result in a broken drive shaft For similar reasons piping...

Page 8: ...8 GEA30580_Rev_11 15 Figure 1 Schematic Diagram GEA30580 Roots 827 DVJ IOM Manual_rev 02 16 indd 8 15 02 2016 12 15 34...

Page 9: ...pectancy of petroleum based oils is about 2000 hours with an oil temperature of about 200 F Operation Before operating a blower under power for the first time recheck the unit and the installation tho...

Page 10: ...clean the temporary inlet and jet port protective screens If no appreciable amount of debris has collected the screen may be removed See comments under INSTALLATION At this same time verify leveling...

Page 11: ...SHAFT 000 INTERFERENCE IN HUB REMOVED 31 OGE COVER PLUG BMS 6 30 15 16619B RDA B DSIZE E D C B A 1 6 7 8 9 10 11 6 7 8 9 10 11 A C B F E D G F 5 2 3 4 1 2 3 4 5 FINISH IN INCHES PURCHASE ORDER PROJEC...

Page 12: ...nboard 28 4 Piston ring seal 29 2 Wavy washer spring 30 2 Lock nut bearing 33 1 Oil seal drive shaft 34 2 Brg clamp plate OGE 35 2 Foot R H 36 2 Foot L H 38 4 Sleeve Inboard 40 2 Sight plug 44 18 Hex...

Page 13: ...RANCES PER UNLESS OTHERWISE SPECIFIED BSIZE PATT No CAD FILE DIRECTORY RC 204269A21 XXAD MFG REF 73962021 ALL DIMENSIONS SHOWN IN BRACKETS ARE MILLIMETERS DO NOT SCALE FOR DIMENSIONS 1 2 3 4 5 6 D C B...

Page 14: ...or gears 11 12 13 14 Inadequate lubrication Excessive lubrication Excessive pressure rise Coupling misalignment Check oil sump levels in end covers Check oil levels If correct drain and refill with c...

Page 15: ...15 GEA30580_Rev_11 15 GEA30580 Roots 827 DVJ IOM Manual_rev 02 16 indd 15 15 02 2016 12 15 36...

Page 16: ...our world has revolved around our customers This dedication means our air and gas handling equipment adds maximum value to your operations We have innovation in our hearts and every day we focus on pr...

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