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GEA30580_Rev_11.15

With the mounting plate in place and leveled set the 
blower on it without bolting and check for rocking� If 
it is not solid, determine the total thickness of shims 
required under one foot to stop the rocking� Place half 
of this under each of the diagonally opposite short 
feet, and tighten the mounting studs or screws� Rotate 
the drive shaft to make sure the impellers still turn 
freely� If the blower is to be direct coupled to a driving 
motor, consider the height of the motor shaft and the 
necessity for it to be aligned very accurately with the 
blower shaft� The best arrangement is for the blower 
to be bolted directly to the mounting plate while the 
driver is on shims of at least 1/8-inch (3 mm) thickness� 
This allows adjustment of motor position in final shaft 
alignment by varying the shim thickness�
When the blower and driver have been factory 
mounted on a common baseplate, the assembly will 
have been properly aligned and is to be treated as a 
unit for leveling purposes� Satisfactory installation can 
be obtained by setting the baseplate on a concrete 
slab that is rigid and free of vibration, and leveling the 
tops of the base carefully in two directions so that it is 
free of twist� The slab must be provided with suitable 
anchor bolts� The use of grouting under and partly 
inside the base after it has been carefully leveled by 
shimming, is recommended�

It is possible for a base-mounted assembly to 
become twisted during shipment

, thus disturbing 

the original alignment� For this reason, 

make the 

following checks after the base has been leveled 
and bolted down

� Disconnect the drive and rotate the 

blower shaft by hand� It should turn freely at all points� 
Loosen the blower foot hold-down screws and deter-
mine whether all feet are evenly in contact with base� If 
not, insert shims as required and again check for free 
impeller rotation� Finally, if blower is direct coupled to 
the driver, check shaft and coupling alignment carefully 
and make any necessary corrections�
When the unit is to be directly coupled to its driver, the 
driver RPM must be selected or governed so as not 
to exceed the maximum speed rating of the blower� 
Refer to LIMITATIONS for allowable speeds for various 
blower sizes� A flexible type coupling should always 
be used to connect the driver and blower shafts� The 
standard unit IS NOT DESIGNED for use for V-Belt 
Drive�
Coupling halves must be accurately aligned, and a 
sufficient gap between shaft ends provided so that 
side strains and end thrust on either shaft are avoided 
or minimized This will require considerable care in the 
mounting of the driver� The two shafts must be in as 
near perfect alignment in all directions as possible, and 

the gap must be established with the motor armature 
on its electrical center if endplay exists�
The following requirements of a good installation are 
recommended� Coupling halves must be fitted to the 
two shafts with a line to line through �001 inch interfer-
ence fit� Coupling halves must be warmed up, so that 
only light tapping is required to install them� Maximum 
deviation in offset alignment of the shafts should not 
exceed �005 inches (�13 mm) total indicator reading, 
taken on the two coupling hubs� Maximum deviation 
from parallel of the inside coupling faces should not 
exceed �001 inches (�03 mm) when checked at six 
points around the coupling�

Operating limitations

To establish and maintain continued satisfac-
tory performance, Roots blower must be operated 
within certain approved limiting conditions� The 
Manufacturer’s warranty is, of course, contingent on 
such operation�
The DVJ cannot be used in pressure applications as 
the pressure build-up discharges air outward through 
the cylinder slots resulting in high loss in blower 
efficiency and reduction in discharge flow� 
Any unnecessary restrictions of discharge flow or 
atmospheric air inlet to the cylinder slots reduces the 
cooling air flow and limits blower operation, as the 
maximum temperature rise will occur below the normal 
limits of vacuum level�
Note: One cylinder jet port must have a full size inlet 
silencer with no valve or other restrictions� The other 
port must have the metal cover plate installed�
Jet and discharge flow restrictions result in increased 
blower temperature rise and should be checked as 
a possible cause if internal metal-to-metal contact 
occurs� Back pressure limits on discharge and vacuum 
limits on jet are shown in Table 1A� No valves should 
be used in the jet or discharge pipe�
Some type of protection, such as a filter or screen 
(1/4” mesh) is necessary to stop foreign particle entry 
through the jet port� Outside installations may also 
require some weather protection to prevent the entry of 
rain or snow� An elbow or some other configuration is 
desirable to assist in keeping the screen clear of foreign 
particles and the direct entry of rain or snow�
All recheck points in this manual should be followed 
with the following additions:
1�  Be certain no rags, bolts, or dirt have been left in 

the cylinder slot inlet plenums�

2�  No valves should be installed in the jet or discharge 

silencer pipe�

GEA30580 Roots 827 DVJ IOM Manual_rev.02.16.indd   6

15/02/2016   12:15:34

Summary of Contents for Roots 827 DVJ

Page 1: ...www howden com RootsTM 827 DVJ gear end drive blower Installation Operation Maintenance Manual GEA30580 Roots 827 DVJ IOM Manual_rev 02 16 indd 1 15 02 2016 12 15 33...

Page 2: ...ate and piping carefully done Use recommended accessories for operating protection Make sure both driving and driven equipment is correctly lubricated before start up See LUBRICATION Read starting che...

Page 3: ...ach into any opening in the blower while it is operating or while subject to accidental starting Cover external moving parts with adequate guards Disconnect power per lock out tag out procedure before...

Page 4: ...lowers with internal abradable coating are for use with clean dry air only After coating it is not practical to try to measure clearances involving these surfaces before or after running the blower Af...

Page 5: ...rection of cable pull on these bolts as nearly vertical as possible When blower is furnished mounted on a baseplate with or without a driver use of lifting slings passing under the base flange is requ...

Page 6: ...ide strains and end thrust on either shaft are avoided or minimized This will require considerable care in the mounting of the driver The two shafts must be in as near perfect alignment in all directi...

Page 7: ...or cramping the pipe In most cases this will distort the blower casing and cause impeller rubbing In severe cases it can prevent operation or result in a broken drive shaft For similar reasons piping...

Page 8: ...8 GEA30580_Rev_11 15 Figure 1 Schematic Diagram GEA30580 Roots 827 DVJ IOM Manual_rev 02 16 indd 8 15 02 2016 12 15 34...

Page 9: ...pectancy of petroleum based oils is about 2000 hours with an oil temperature of about 200 F Operation Before operating a blower under power for the first time recheck the unit and the installation tho...

Page 10: ...clean the temporary inlet and jet port protective screens If no appreciable amount of debris has collected the screen may be removed See comments under INSTALLATION At this same time verify leveling...

Page 11: ...SHAFT 000 INTERFERENCE IN HUB REMOVED 31 OGE COVER PLUG BMS 6 30 15 16619B RDA B DSIZE E D C B A 1 6 7 8 9 10 11 6 7 8 9 10 11 A C B F E D G F 5 2 3 4 1 2 3 4 5 FINISH IN INCHES PURCHASE ORDER PROJEC...

Page 12: ...nboard 28 4 Piston ring seal 29 2 Wavy washer spring 30 2 Lock nut bearing 33 1 Oil seal drive shaft 34 2 Brg clamp plate OGE 35 2 Foot R H 36 2 Foot L H 38 4 Sleeve Inboard 40 2 Sight plug 44 18 Hex...

Page 13: ...RANCES PER UNLESS OTHERWISE SPECIFIED BSIZE PATT No CAD FILE DIRECTORY RC 204269A21 XXAD MFG REF 73962021 ALL DIMENSIONS SHOWN IN BRACKETS ARE MILLIMETERS DO NOT SCALE FOR DIMENSIONS 1 2 3 4 5 6 D C B...

Page 14: ...or gears 11 12 13 14 Inadequate lubrication Excessive lubrication Excessive pressure rise Coupling misalignment Check oil sump levels in end covers Check oil levels If correct drain and refill with c...

Page 15: ...15 GEA30580_Rev_11 15 GEA30580 Roots 827 DVJ IOM Manual_rev 02 16 indd 15 15 02 2016 12 15 36...

Page 16: ...our world has revolved around our customers This dedication means our air and gas handling equipment adds maximum value to your operations We have innovation in our hearts and every day we focus on pr...

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