ISRB_2002 GEA 19171 Roots URAI
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Operation
Before operating a blower under power for the first time,
recheck the unit and the installation thoroughly to reduce
the likelihood of avoidable troubles. Use the following
procedure check list as a guide, but consider any other
special conditions in the installation.
Be certain that no bolts, tools, rags, or debris have been
left in the blower air chamber or piping.
If an outdoor intake without filter is used, be sure the
opening is located so it cannot pick up dirt and is
protected by a strong screen or grille. Use of the
temporary protective screen as described under
INSTALLATION is strongly recommended.
Recheck blower levelling, drive alignment and tightness
of all mounting bolts if installation is not recent. If belt
drive is used, adjust belt tension correctly.
Turn drive shaft by hand to make sure impellers still
rotate without bumping or rubbing at any point.
Ensure oil levels in the main oil sumps are correct.
Check lubrication of driver. If it is an electric motor, be
sure that power is available and that electrical overload
devices are installed and workable.
Open the manual unloading valve in the discharge air
line. If a valve is in the inlet piping, be sure it is open.
Bump blower a few revolutions with driver to check that
direction of rotation agrees with arrow near blower shaft,
and that both coast freely to a stop.
After the preceding points are cleared, blower is ready
for trial operation under “no-load” conditions. The
following procedure is suggested to cover this initial
operation test period.
a. Start blower, let it accelerate to full speed, then
shut off. Listen for knocking sounds, both with
power on and as speed slows down.
b. After blower comes to a complete stop, repeat
above, but let blower run 2 or 3 minutes. Check for
noises, such as knocking sounds.
c. After blower comes to a complete stop, operate
blower for about 10 minutes unloaded. Check oil
levels. Observe cylinder and headplate surfaces for
development of hot spots such as burned paint,
indicating impeller rubs. Be aware of any noticeable
increase in vibration.
Assuming that all trials have been satisfactory, or that
necessary corrections have been made, the blower
should now have a final check run of at least one hour
under normal operating conditions. After blower is
restarted, gradually close the discharge unloading valve
to apply working pressure.
At this point it is recommended that a pressure gauge or
manometer be connected into the discharge line if not
already provided, and that thermometers be in both inlet
and discharge lines. Readings from these instruments
will show whether pressure or temperature ratings of the
blower are being exceeded.
During the final run, check operating conditions
frequently and observe the oil levels at reasonable
intervals. If excessive noise or local heating develops,
shut down immediately and determine the cause. If
either pressure rise or temperature rise across the
blower exceeds the limit specified in this manual, shut
down and investigate conditions in the piping system.
Refer to the TROUBLESHOOTING CHECKLIST for
suggestions on various problems that may appear.
The blower should now be ready for continuous duty
operation at full load. During the first few days make
periodic checks to determine whether all conditions
remain steady, or at least acceptable. This may be
particularly important if the blower is supplying air to a
process system where conditions can vary. At the first
opportunity, stop the blower and clean the temporary
inlet protective screen. If no appreciable amount of
debris has collected, the screen may be removed. See
comments under INSTALLATION. At this same time,
verify levelling, coupling alignment or belt tension, and
mounting bolt tightness.
Should operating experience prove that blower capacity
is a little too high for the actual air requirements, a small
excess may be blown off continuously through the
manual unloading or vent valve. Never rely on the
pressure relief valve as an automatic vent. Such use
may cause the discharge pressure to become
excessive, and can also result in unsafe operation of the
valve itself. If blower capacity appears to be too low,
refer to the TROUBLESHOOTING CHECKLIST.
Vibration Assessment Criteria
With measurements taken at the bearing locations on
the housings, see chart below for an appropriate
assessment guide for rotary lobe blowers rigidly
mounted on stiff foundations.
In general, blower vibration levels should be monitored
on a regular basis and the vibration trend observed for
progressive or sudden change in level. If such a change
occurs, the cause should be determined through
spectral analysis.
As shown on the chart below, the level of all pass
vibration will determine the need to measure discrete
frequency vibration levels and the action required.
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Summary of Contents for Roots Metric Series
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