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Installer’s Information Manual 

 

Page 11 

NON-DIRECT VENT TERMINATION 

You may terminate vent pipe either vertically (through the 
roof) or horizontally (through a sidewall).  Vertical (through 
the roof) venting is preferred because  it offers protection 
from pipe damage and is less likely to cause condensate 
damage. 

For vertical non-direct venting, extend PVC vent pipe at 
least 12 inches above roof or average snow accumulation.  
In Canada, vent pipe must extend at least 18 inches above 
roof.  See Figure 6. 

 

Figure 6.  Vertical Termination for Non-Direct Venting. 

Note:  When properly installed, vent system is designed to 
drain condensate and will not be affected by rainwater. 

For horizontal non-direct venting, extend PVC pipe at least 
6 inches from structure and 12 inches above grade or 
average snow accumulation.  See Figure 7. 

 

Figure 7.  Horizontal Termination for Non-Direct Venting. 

Attach a PVC elbow to combustion-air-inlet collar on top of 
furnace to prevent accidental blockage.  Use rubber 
coupling and hose clamps supplied with fu rnace.  See 
Figure 8. 
 

 

Figure 8.  Combustion-Air-Inlet Elbow for Non-Direct (one 
pipe) Venting. 

COMBUSTION AND VENTILATION AIR (non-direct 
vent) 

The total amount of combustion and ventilation air provided 
within the building must equal the requirements of all gas 
appliances in the building.  You must also allow for 
reduction of air available for combustion and ventilation 
caused by exhaust fans, range hoods and fireplaces.  
Sufficient air must be provided to ensure there will not be a 
negative pressure in fu rnace room or space.  In addition, 
there must be a positive seal between fu rnace and return-
air duct to avoid pulling air from burner area. 

Provide for adequate combustion and ventilation air in 
accordance with Section 5.3, Air for Combustion and 
Ventilation, of the National Fuel Gas Code, ANSI 
Z223.1/NFPA 54, or Sections 7.2, 7.3 or 7.4 of CAN/CGA 
B149 Installation Codes,  or applicable provisions of local 
building codes. 

 

 

WARNING

: Furnaces and any other fuel burning 

appliances must have enough fresh air for proper 
combustion.  Lack of adequate combustion air could cause 
the furnace to produce carbon monoxide and may result in 
nausea or asphyxiation. 

Excessive exposure to air contaminated with chlorine, 
fluorine, bromine and iodine may result in safety and 
performance related problems.  The following types of 
installation may require outdoor air for combustion (or direct 
venting) due to chemical exposures: 

??

Commercial buildings, repair garages, beauty parlors, 
and so on 

??

Buildings with indoor pools  

??

Furnaces installed in laundry rooms 

??

Furnaces installed in hobby or craft rooms 

??

Furnaces installed near chemical s torage rooms 

??

Furnaces installed near exhaust fans  that vent the 
above areas  

 

Summary of Contents for 422690

Page 1: ... give you the documents listed on opposite side You should immediately read the User s Information Manual for important safety information to keep y ou and your family safe Keep these as long as you keep your furnace Pass them on to future furnace purchasers or users If any of the documents are missing or illegible contact your installer or furnace manufacturer for replacement Throughout this manu...

Page 2: ... in this manual Must is mandatory Should is advisory WARNING Read and follow the safety rules in this section and throughout this manual Failure to do so could cause improper furnace operation resulting in damage injury or death Rule 1 Use only gas approved for use in this furnace as indicated on furnace rating plate Use only natural gas in furnaces designed for natural gas Use only propane LP gas...

Page 3: ...clearance for service WARNING Some insulating materials are combustible When a furnace is installed in an attic or other insulated space keep all insulating materials at least 12 inches away from furnace and combustion air inlet Failure to do so could cause a fire You may install furnace on non combustible flooring or on wood flooring WARNING Do not install furnace on carpeting tile or other combu...

Page 4: ...0 2 0 2 OR 3 90 000 1 2 17 1 2 15 3 4 15 15 16 1 0 0 2 0 2 OR 3 90 000 3 4 20 1 2 18 3 4 18 15 16 1 0 0 2 0 2 OR 3 108 000 3 4 23 1 2 21 3 4 21 15 16 1 0 0 2 0 3 126 000 3 4 23 1 2 21 3 4 21 15 16 1 0 0 2 0 3 See Furnace Rating Plate located on blower door These are furnace dimensions See Sections 9 and 10 for proper ductwork and floor opening dimensions Certified for installation on wood flooring...

Page 5: ...gs that may hold water Support horizontal portions of vent pipe every 5 feet 3 feet for SDR 21 or SDR 26 pipe Protect vent from freezing Long runs of vent pipe installed in an unconditioned space may require insulation to prevent freezing of condensate Furnace can be vented from either left or right side See Figure 2 As shipped furnace is setup for venting through the left side Right side venting ...

Page 6: ...peration while any other appliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the CAN CGA B149 Installation Codes Determine that there is no blockage or restriction leakage corrosion and other deficiencies whi...

Page 7: ...126 000 Btu hr model may need a high altitude pressure switch when installed at elevations between 3000 and 4000 feet Above 4000 feet this model requires a high altitude switch for all installations All furnace models require the high altitude pressure switch when installed at elevations above 6000 feet The high altitude pressure switch is supplied with the LP Conversion Kit 4226000 and the Natura...

Page 8: ...0 15 108 000 3 40 40 40 40 40 40 40 40 See Note 2 below 126 000 3 40 40 40 40 35 30 25 20 54 000 2 40 40 40 40 40 40 40 40 72 000 2 21 18 14 11 72 000 3 40 40 40 40 40 40 40 40 5001 6000 90 000 3 40 40 40 40 40 40 40 40 108 000 3 40 35 30 25 20 15 10 108 000 3 40 40 40 40 40 40 40 40 See Note 2 below 126 000 3 40 40 40 40 35 30 25 20 54 000 2 40 40 40 40 40 40 40 40 72 000 2 40 40 40 40 36 32 28 2...

Page 9: ... Attach a combustion air pipe to combustion air inlet collar on top of furnace Use rubber coupling and hose clamps supplied with furnace See Figure 5 Figure 5 Combustion Air Pipe Connection to Furnace for Direct Vent NON DIRECT VENTING INSTRUCTIONS one pipe system DETERMINING VENT LENGTH See Table 2 for maximum vent pipe length Include any termination elbows when determining maximum allowable vent...

Page 10: ... 60 55 50 108 000 3 85 80 75 70 65 60 55 50 See Note 2 126 000 3 62 57 52 47 42 37 32 27 54 000 2 43 40 37 33 30 27 24 20 72 000 2 21 18 14 11 72 000 3 150 150 150 150 150 150 150 150 5001 6000 90 000 3 70 65 60 55 50 45 40 35 108 000 3 85 80 75 70 65 60 55 50 See Note 2 126 000 3 62 57 52 47 42 37 32 27 54 000 2 110 106 104 100 96 92 88 84 72 000 2 50 46 43 40 36 32 29 25 72 000 3 150 150 150 150...

Page 11: ...requirements of all gas appliances in the building You must also allow for reduction of air available for combustion and ventilation caused by exhaust fans range hoods and fireplaces Sufficient air must be provided to ensure there will not be a negative pressure in furnace room or space In addition there must be a positive seal between furnace and return air duct to avoid pulling air from burner a...

Page 12: ...om an unconfined space within the building or from outdoors However if the building is of unusually tight construction all combustion air must come from outdoors Also if returnair is taken directly from a hallway or space next to furnace that communicates with furnace spaces all combustion air must come from outdoors WARNING You must provide permanent air openings to a confined furnace installatio...

Page 13: ...0 108 000 27 6 113 000 126 000 31 5 7 153 000 144 000 36 7 153 000 When communicating with the outdoors through vertical ducts openings and ducts must have a minimum free area of one square inch per 4 000 Btu per hour of total combined input rating of all gas appliances within furnace space See Figure 11 and Table 3 Figure 11 All Air Through Vertical Ducts From Spaces That Freely Access The Outdoo...

Page 14: ...piping is large enough for all appliances connected to it to operate at once without lowering gas supply pressure Failure to do so could cause lighting or burning problems on any of the appliances Always use a pipe thread compound that is resistant to propane LP gas solvent action Sparingly apply thread compound to all joints on male threads only starting two threads from the end INSTALLATION Gas ...

Page 15: ...cal Code CSA C22 1 WARNING Failure to provide a proper electrical ground could result in electric shock or fire Provide furnace with its own separate electrical circuit and means of circuit protection Furnace must have an electrical disconnect switch located at furnace WARNING Failure to provide the above shut off means could result in electrical shock or fire Use electrical wiring that meets curr...

Page 16: ...Page 16 Installer s Information Manual Figure 15 Furnace Wiring Diagram ...

Page 17: ... is de energized Main blower remains energized for 60 seconds CONSTANT FAN MODE Thermostat calls for constant fan R and G terminals connected Fan Timer energizes main blower on heating speed A call for cooling mode while in constant fan mode causes main blower to change from heating to cooling speed Sixty seconds after the call for cooling mode ends main blower changes back to heating speed A call...

Page 18: ...o bottom return air opening Bottom closure panel is available from manufacturer See Table 5 for bottom closure part numbers Table 5 Bottom Closure Part Numbers GAS INPUT Btu hr MOTOR HORSE POWER BOTTOM CLOSURE PART NUMBER 54 000 1 3 4045901 72 000 90 000 1 2 4045901 72 000 90 000 3 4 4045902 108 000 126 000 3 4 4045903 GAS INPUT and MOTOR HP can be found on furnace rating plate WARNING Failure to ...

Page 19: ...25 X 1 72 000 90 000 108 000 126 000 3 4 20 X 25 X 1 20 X 25 X 1 GAS INPUT and MOTOR HP can be found on furnace rating plate FILTER CABINETS Use a bottom filter cabinet side filter cabinet or return air filter grille Field fabricated filter cabinets should allow 1 inch spacing between filter and furnace Placing a field supplied filter directly against furnace bottom or side will decrease airflow a...

Page 20: ...lowly open equipment shut off valve in gas supply line just ahead of furnace 7 Slowly open 1 8 NPT manual shut off valve leading to manometer 8 Turn on all gas appliances attached to gas supply line 9 With furnace operating read gas supply pressure on manometer Natural gas supply pressure must be between 5 and 7 inches W C Propane gas LP supply pressure must be between 11 and 13 inches W C 10 If g...

Page 21: ...place burner access panel using three screws removed in step 2 SECTION 14 CHECKING GAS INPUT RATE It is the installer s responsibility to see that the Btu input rate of the furnace is properly adjusted Under firing could cause inadequate heat primary heat exchanger corrosion and or ignition problems Over firing could cause sooting flame impingement and or overheating of heat exchanger WARNING Fail...

Page 22: ...ustment 3 Start furnace following Operating Instructions on front door 4 Let furnace warm up for 6 minutes 5 Adjust manifold pressure to 10 0 inches W C 0 3 inches W C See Section 13 Manifold Pressure Adjustment WARNING Do not set Propane LP manifold pressure at 11 0 inches W C It could cause heat exchanger failure NOTE NOx reducing screens must be removed from each tube of California NOx furnaces...

Page 23: ...al power and gas before changing orifices Follow this procedure 1 Turn off electricity at electrical disconnect switch next to furnace 2 Turn off equipment shut off valve in gas supply line just ahead of furnace 3 Remove three screws holding burner access panel in place Remove burner access panel 4 Starting with burner farthest from gas control remove main burner screws and main burners Note how b...

Page 24: ...0 1 2 35 65 ML YEL 72 000 3 4 30 60 ML YEL 90 000 1 2 45 75 MH BLUE 90 000 3 4 35 65 MH BLUE 108 000 3 4 35 65 MH BLUE 126 000 3 4 45 75 MH BLUE Gas Input and Motor HP can be found on rating plate These are factory settings Table 10 Cooling Speed Selection GAS MOTOR AIR CONDITIONING TONNAGE INPUT SIZE AT 0 5 INCHES WC Btu hr HP 1 5 2 2 5 3 3 5 4 5 54 000 1 3 LO ML MH HI 72 000 1 2 LO ML HI 72 000 ...

Page 25: ...should be set according to Table 9 Cooling speed should be set to meet cooling equipment requirements See Table 10 for cooling airflow capacities at 0 5 inch W C 6 Place one thermometer in supply air plenum approximately 2 feet from furnace Locate thermometer tip in center of plenum to ensure proper temperature measurement 7 Place second thermometer in return air duct approximately 2 feet from fur...

Page 26: ...itches located near 24 volt terminal strip on Fan Timer 2 Determine switch settings for desired heating blower off delay See Figure 23 3 Set switches on Fan Timer using a small screwdriver NOTE Cooling blower off delay is fixed at 60 seconds and is not adjustable Figure 23 Heating Blower Off Delay SECTION 23 MAINTAINING FURNACE IN GOOD WORKING ORDER WARNING Use replacement parts listed in parts li...

Page 27: ...Industries name Choose from the T87 round w subbase T834 heating and cooling or the T8699 Chronotherm III available in white only PROPANE CONVERSION KIT BELOW 6 000 ft Includes propane regulator spring kit propane pilot orifice and main burner orifices HIGH ALTITUDE PROPANE CONVERSION KIT ABOVE 6 000 ft Includes propane regulator spring kit propane pilot orifice main burner orifices and high altit...

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