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Section 5 - Maintenance

Prepare a schedule to perform these specific maintenance tasks at their recommended intervals.

5.1  Standard Magnetic Drive Centrifugal Pump Motor

When the chiller is used continuously, this pump motor must be oiled every 6 months with SAE 20 oil.
Press the P

OWER

O

FF

and unplug the chiller.  Remove the rear access panel to gain access to the two

oil ports located on the pump motor.  Do not apply excessive amounts of oil.  

(On models 6105, 6705 and 6155, remove the side panel to access the pump)

5.2  Positive Displacement and Turbine High Pressure Pump Motor

The bearings of the pump, require periodic oiling.  Press P

OWER

O

FF

and unplug the chiller.  Remove

the rear access panel to gain access to the pump.  

With heavy use, oil every year.  With medium use, oil every 3 years.  With light use, oil every 5 years.

Use about 150 drops (1 teaspoon) of SAE 20 oil in each bearing.  

(On models 6105, 6705 and 6155, remove the right side panel to access the pump)

5.3  Fluid Filter Included With High Pressure Pump

To optimize flow and prevent pump damage due to scale or foreign particles, a filter is included with
the high pressure pump models.  How often the filter requires maintenance depends on the
environment and use of the chiller.  

To access this filter remove the left side panel.  The water filter is located behind the side brace.  Grip
the plastic sediment bowl firmly and turn counter-clockwise to remove it.  Clean the stainless steel
wire screen found inside and replace it in the filter holder.  Do not replace the filter screen unless it is
damaged.  

(On models 6105 and 6705, remove the right side panel to access the water filter and pump.  On
model 6155, you must remove the top panel in order to remove the side panel.  After removing the
side panel, you will have access to the water filter.)

5.4  Refrigeration Air Filter & Air Vents

For maximum cooling efficiency, the condenser and the front and back air vents should be kept free
of dust and dirt.  Dirt thermally insulates the condenser coils and reduces the cooling capacity of the
refrigeration system.  

Set up a periodic schedule to clean the removable air filter at least monthly.  Tap water and mild
detergent is sufficient to clean filter material.  Frequency of cleanings depends on the atmospheric
conditions around the chiller as well as length of operating time.

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Summary of Contents for 6105P

Page 1: ...ators Manual Refrigerated Recirculating Chillers Powerful Cooling Microprocessor Controller Digital Set Read with High Flow Centrifugal Pump Positive Displacement Pump or Turbine Pump 110 116 rev D ecn 1390 ...

Page 2: ...troller Default Settings Section 4 Diagram of Models Section 5 Maintenance 5 1 Standard Magnetic Drive Centrifugal Pump Motor 5 2 Positive Displacement High Pressure Pump Motor 5 3 Fluid Filter Included With High Pressure Pump 5 4 Refrigeration Air Vents Air Filter Section 6 Troubleshooting 6 1 Unit Disabled 6 2 No Pumping 6 3 Insufficient Pumping 6 4 No Cooling or Insufficient Cooling Section 7 S...

Page 3: ... sole obligation under this warranty is limited to the repair or replacement of a defective product and the manufacturer shall not in any event be liable for any incidental or consequential damages of any kind resulting from use or possession of this product Some states do not allow A limitations on how long an implied warranty lasts or B the exclusion or limitation of incidental or consequential ...

Page 4: ...rison of Pump Options Centrifugal Pump Capacity Positive Displacement Pump Capacity 1 2 HP 1 3 HP 1 4 HP 1 HP 3 4 HP General Specifications To All Chillers Temperature Setability 0 1 C Temperature Uniformity 0 5 C Readout Selectability C or F Pump Inlet Outlet 1 2 inch NPT ...

Page 5: ...ange 198V to 264V 198V to 264V 198V to 264V Over Voltage Category II 50Hz Cat No 080506 080516 080526 Additional Specifications for P Series 6000 Chillers with Positive Displacement Pump Model P Series 6205P 6305P 6505P Flow Rate 0 psi 1 gpm 3 8 lpm 1 gpm 3 8 lpm 1 gpm 3 8 lpm Pump Pressure Adjustable 20 to 100psi 20 to 100psi 20 to 100psi Shipping Weight 160 lbs 170 lbs 170 lbs Volts Hz Amps 120V...

Page 6: ...2A Volts Range 198V to 264V 198V to 264V 198V to 264V Over Voltage Category II 50Hz Cat No 080536 080546 080594 Additional Specifications for P Series 6000 Chillers with Positive Displacement Pump Model P Series 6705P 6105P 6155P Flow Rate 0 psi 4 gpm 15 2 lpm 4 gpm 15 2 lpm 4 gpm 15 2 lpm Pump Pressure Adjustable 20 to 100psi 20 to 100psi 20 to 100psi Shipping Weight 178 lbs 178 lbs 450 lbs Volts...

Page 7: ...ibility requirements CAUSTIC CORROSIVE OR FLAMMABLE FLUIDS MUST NEVER BE USED Do not use a flammable fluid as a fire hazard may result WARNING Operation below 15 C requires antifreeze in the circulating fluid 2 3 Pump Hoses and Couplings To maintain a safe workplace and to avoid leaks special care should be taken when choosing hoses and connectors for the chiller 1 Pressure ratings Hoses should be...

Page 8: ...he pump running the reservoir s fluid level will decrease as the closed system begins to fill Add a little fluid at a time until the level in the reservoir stops going down This means that your system is filled and the air has been purged from it Replace the reservoir cap and turn it clockwise to lock it Recheck the cap for tightness Note When chillers with the standard magnetic drive centrifugal ...

Page 9: ...chiller is then fully operational Upon completion of the self test the actual fluid temperature is displayed Your desired operating temperature can now be set 2 Press the SET MENU button The degree lights flash indicating the temperature can be set or changed Turn the SETTING ADJUSTMENT knob to the desired setting This setting is accepted after pressing the SET MENU button or will be automatically...

Page 10: ...erature setability Error Screens E tF Triac alternistor failure DEF Displayed when chiller is reset to factory default settings Optional Equipment Flow or Float Switch E nF No Flow E FL Low Level Fluid 3 6 Draining the Unit Press the Power Off button and unplug the chiller Remove drain plug and reservoir cap and allow unit to drain Syphon or use a small manual pump to remove all fluid from the res...

Page 11: ...GE DRAIN DRAIN PLUG INLET Fluid In OUTLET Fluid Out REAR ACCESS PANEL TOP COVER TO ACCESS RESERVOIR TOP COVER TO ACCESS RESERVOIR PROVISION FOR 15 OR 9 PIN FEMALE CONNECTOR CIRCUIT BREAKER IEC 320 CONNECTOR LINE VOLTAGE DRAIN AIR FILTER INLET Fluid In OUTLET Fluid Out REAR ACCESS PANEL TEMPERATURE PROBE PRESSURE REGULATOR 6705 6105 6205 6305 6505 AIR FILTER ...

Page 12: ...12 6155 ...

Page 13: ...le or foreign particles a filter is included with the high pressure pump models How often the filter requires maintenance depends on the environment and use of the chiller To access this filter remove the left side panel The water filter is located behind the side brace Grip the plastic sediment bowl firmly and turn counter clockwise to remove it Clean the stainless steel wire screen found inside ...

Page 14: ......

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