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IMPORTANT!

Chillers equipped with a high pressure positive displacement pump have a pressure 
regulator inside of the chiller and a pressure gauge on the control panel.  To access this
regulator, remove the rear air grille.  The valve is located to the right.  On models 6107 & 6705,
6155 the regulator is located center point, upper grille (rear).

The Pressure Valve is FACTORY ADJUSTED to 40psi.  If you do NOT want to operate at this
pressure, or do not know what your operating pressure should be, start at a lower operating
pressure. Reduce the pressure by turning the valve counterclockwise (unscrew outward)
before starting the chiller. 

With the chiller fully connected and running, read the pressure gauge and turn the regulator 
to the desired pressure.  If required, an optional external pressure reducing assembly is
available for this pump to reduce the pressure to 10 - 45 psi.

2.4  Setting Up a Closed System or Cooling Coil to the Chiller

1.

Connect your closed cooling system to the chiller with hoses or pipes.  The direction of the flow
through the system can be controlled by the way the hoses or pipes are connected to the chiller.
The “Inlet” will draw liquid into the chiller; the “Outlet” will pump liquid out.

2.

Turn the access panel screws to remove the top cover and expose the reservoir.  Turn the filler
cap and lift up to remove.  Use a funnel to fill the reservoir with fluid.  When full, remove the
funnel, but do not replace the cap at this time.  Check hoses and fittings for tightness and be
sure there are no bends or crimps in the hoses.

3.

Plug the chiller into the proper AC outlet (unit's electrical requirements on rear of unit).   Press
the P

OWER

O

N

button.  The chiller will begin pumping liquid through your system.  Check for

leaks.  

4.

With the pump running, the reservoir's fluid level will decrease as the closed system begins to fill.
Add a little fluid at a time until the level in the reservoir stops going down.  This means that your
system is filled and the air has been purged from it.  Replace the reservoir cap and turn it
clockwise to lock it.  Recheck the cap for tightness.

Note

: When chillers with the standard magnetic drive centrifugal pump are connected to an external

apparatus with a built-in flow shut-off, an external bypass loop assembly (pt.# 510-147) may be
needed if operating below 20°C. This bypass assembly continues fluid circulation to and from the
pump even though the main flow to the external apparatus has been blocked.

2.5 Setting Up an Open Bath System to the Chiller

1.

Connect hoses to the Inlet and Outlet fittings on the back of the chiller.  The "Inlet" draws fluid
into the chiller, the "Outlet" pumps fluid out.  Fill the open bath.  Considering this flow, position
the hoses in your bath for a good circular flow and stirring motion.

2.

Turn the panel screws to remove the top cover and access the reservoir.  Turn and lift the filler
cap to remove.  Use a funnel to fill the reservoir with the same fluid in your bath.  This primes the
pump and helps establish a flow when the chiller is turned on.  

3.

Replace the reservoir cap and turn to lock it.  Check for tightness.  Check all hoses and fittings.
Be sure there are no bends or crimps in the hoses, and that the hose attached to the chiller's
inlet is submerged near the bottom of the bath.  Secure the inlet and outlet hoses to the open
tank so they do not move when pumping starts.  The bath's fluid level will drop slightly as the
hoses in the system fill up with fluid.  The bath's fluid must cover the chiller's inlet hose.

4.

Plug the unit into the proper AC outlet (unit's electrical requirements on rear of unit).   Press the
Power On button.  The chiller will begin pumping fluid through your system.  Check for leaks.  

8

Summary of Contents for 6105P

Page 1: ...ators Manual Refrigerated Recirculating Chillers Powerful Cooling Microprocessor Controller Digital Set Read with High Flow Centrifugal Pump Positive Displacement Pump or Turbine Pump 110 116 rev D ecn 1390 ...

Page 2: ...troller Default Settings Section 4 Diagram of Models Section 5 Maintenance 5 1 Standard Magnetic Drive Centrifugal Pump Motor 5 2 Positive Displacement High Pressure Pump Motor 5 3 Fluid Filter Included With High Pressure Pump 5 4 Refrigeration Air Vents Air Filter Section 6 Troubleshooting 6 1 Unit Disabled 6 2 No Pumping 6 3 Insufficient Pumping 6 4 No Cooling or Insufficient Cooling Section 7 S...

Page 3: ... sole obligation under this warranty is limited to the repair or replacement of a defective product and the manufacturer shall not in any event be liable for any incidental or consequential damages of any kind resulting from use or possession of this product Some states do not allow A limitations on how long an implied warranty lasts or B the exclusion or limitation of incidental or consequential ...

Page 4: ...rison of Pump Options Centrifugal Pump Capacity Positive Displacement Pump Capacity 1 2 HP 1 3 HP 1 4 HP 1 HP 3 4 HP General Specifications To All Chillers Temperature Setability 0 1 C Temperature Uniformity 0 5 C Readout Selectability C or F Pump Inlet Outlet 1 2 inch NPT ...

Page 5: ...ange 198V to 264V 198V to 264V 198V to 264V Over Voltage Category II 50Hz Cat No 080506 080516 080526 Additional Specifications for P Series 6000 Chillers with Positive Displacement Pump Model P Series 6205P 6305P 6505P Flow Rate 0 psi 1 gpm 3 8 lpm 1 gpm 3 8 lpm 1 gpm 3 8 lpm Pump Pressure Adjustable 20 to 100psi 20 to 100psi 20 to 100psi Shipping Weight 160 lbs 170 lbs 170 lbs Volts Hz Amps 120V...

Page 6: ...2A Volts Range 198V to 264V 198V to 264V 198V to 264V Over Voltage Category II 50Hz Cat No 080536 080546 080594 Additional Specifications for P Series 6000 Chillers with Positive Displacement Pump Model P Series 6705P 6105P 6155P Flow Rate 0 psi 4 gpm 15 2 lpm 4 gpm 15 2 lpm 4 gpm 15 2 lpm Pump Pressure Adjustable 20 to 100psi 20 to 100psi 20 to 100psi Shipping Weight 178 lbs 178 lbs 450 lbs Volts...

Page 7: ...ibility requirements CAUSTIC CORROSIVE OR FLAMMABLE FLUIDS MUST NEVER BE USED Do not use a flammable fluid as a fire hazard may result WARNING Operation below 15 C requires antifreeze in the circulating fluid 2 3 Pump Hoses and Couplings To maintain a safe workplace and to avoid leaks special care should be taken when choosing hoses and connectors for the chiller 1 Pressure ratings Hoses should be...

Page 8: ...he pump running the reservoir s fluid level will decrease as the closed system begins to fill Add a little fluid at a time until the level in the reservoir stops going down This means that your system is filled and the air has been purged from it Replace the reservoir cap and turn it clockwise to lock it Recheck the cap for tightness Note When chillers with the standard magnetic drive centrifugal ...

Page 9: ...chiller is then fully operational Upon completion of the self test the actual fluid temperature is displayed Your desired operating temperature can now be set 2 Press the SET MENU button The degree lights flash indicating the temperature can be set or changed Turn the SETTING ADJUSTMENT knob to the desired setting This setting is accepted after pressing the SET MENU button or will be automatically...

Page 10: ...erature setability Error Screens E tF Triac alternistor failure DEF Displayed when chiller is reset to factory default settings Optional Equipment Flow or Float Switch E nF No Flow E FL Low Level Fluid 3 6 Draining the Unit Press the Power Off button and unplug the chiller Remove drain plug and reservoir cap and allow unit to drain Syphon or use a small manual pump to remove all fluid from the res...

Page 11: ...GE DRAIN DRAIN PLUG INLET Fluid In OUTLET Fluid Out REAR ACCESS PANEL TOP COVER TO ACCESS RESERVOIR TOP COVER TO ACCESS RESERVOIR PROVISION FOR 15 OR 9 PIN FEMALE CONNECTOR CIRCUIT BREAKER IEC 320 CONNECTOR LINE VOLTAGE DRAIN AIR FILTER INLET Fluid In OUTLET Fluid Out REAR ACCESS PANEL TEMPERATURE PROBE PRESSURE REGULATOR 6705 6105 6205 6305 6505 AIR FILTER ...

Page 12: ...12 6155 ...

Page 13: ...le or foreign particles a filter is included with the high pressure pump models How often the filter requires maintenance depends on the environment and use of the chiller To access this filter remove the left side panel The water filter is located behind the side brace Grip the plastic sediment bowl firmly and turn counter clockwise to remove it Clean the stainless steel wire screen found inside ...

Page 14: ......

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