Installation Manual
CA294-03070 rev 00
page 3 of 153
Figure 11 Setting up the surveying tool ..............................................................................................29
Figure 12 Focusing the surveying tool on the foresight stand target..................................................30
Figure 13 Leveling the surveying tool .................................................................................................30
Figure 14 Loosening the u-base connecting rods ..............................................................................31
Figure 15 Installing the junction bars between the u-bases ...............................................................31
Figure 16 Removing the front exit service door..................................................................................33
Figure 17 The lifting and positioning assembly ..................................................................................34
Figure 18 Positioning the link bar under the feed side .......................................................................35
Figure 19 Positioning the link bar under the exit side of the engine - view from rear.........................36
Figure 20 Positioning the lifting frames against the engine................................................................37
Figure 21 Leveling pad .......................................................................................................................38
Figure 22 Placing the leveling pads on the u-base.............................................................................38
Figure 23 Moving the raised engine to the u-base .............................................................................39
Figure 24 Press positioned over u-base.............................................................................................40
Figure 25 Lowering the engine on to the u-base and leveling pads...................................................41
Figure 26 Engine mounted on the u-base ..........................................................................................42
Figure 27 Final position of printing engine on u-base.........................................................................43
Figure 28 Identifying the turnbar components ....................................................................................44
Figure 29 Inserting the turnbar into the exit side of PE2 ....................................................................45
Figure 30 Using a level at the printing engine front ............................................................................46
Figure 31 Leveling at the printing engine input – PE2 shown ............................................................47
Figure 32 Mounting an alignment jig on the ITM end cap ..................................................................48
Figure 33 Aligning the printing engines - alignment jigs.....................................................................50
Figure 34 Identifying the u-base adjustment screws ..........................................................................51
Figure 35 Aligning the surveying tool crosshairs and sights ..............................................................51
Figure 36 Measuring the parallelism between rollers of opposing printing engines...........................52
Figure 37 The link brackets ................................................................................................................53
Figure 38 Mounting the front link bracket ...........................................................................................53
Figure 39 Inserting the rear connection bracket .................................................................................54
Figure 40 Securing the front connection bracket and input idler ........................................................55
Figure 41 Securing the rear connection bracket and input idler.........................................................56
Figure 42 Connecting the main electrical power in the electrical cabinet...........................................58
Figure 43 Securing the electrical cabinet cables ................................................................................59
Figure 44 Components of electrical cabinet M1 .................................................................................60
Figure 45 Components of electrical cabinet M2 .................................................................................61
Figure 46 The Unidrive assembly and components ...........................................................................65
Figure 47 The Unidrive unit ................................................................................................................66
Figure 48 Electrical cabinet M1 PLC, MPI, and Profibus connections ...............................................68
Figure 49 Routing the MPI (MODBUS) cable.....................................................................................69
Figure 50 Installing the vacuum hoses and adaptors .........................................................................70
Figure 51 Routing vacuum hoses to PE1 ...........................................................................................71
Figure 52 Routing vacuum hoses to PE2 ...........................................................................................72
Figure 53 Chiller pipe routing (Europe)...............................................................................................73
Figure 54 Chiller pipe routing (Japan) ................................................................................................74
Figure 55 The rear UPS panel............................................................................................................75
